Optical Chip Packaging Layout for LiDAR Light Isolation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The packaging of LiDAR chips poses challenges due to the need for both protection and light transmission, while also requiring integration of various components on a carrier board, making it difficult to distinguish between emitting and receiving modules during the packaging process.

Innovation Solution

An optical chip packaging module is developed, featuring a substrate with optical and non-optical regions separated by a barrier member, allowing for effective separation and protection of optical and non-optical components. This module includes a light-transmitting area for emitting outgoing light beams, and uses a plastic packaging material to reinforce the structure and reduce costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If various chips and devices are integrated on the same carrier board for unified packaging, then packaging protection and light transmission requirements are met, but it becomes difficult to distinguish between emitting and receiving modules during the packaging process

Engineering Contradiction:
Improvepackaging protectionVSAvoidpackaging process differentiation
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The substrate is divided into distinct optical regions and non-optical regions, with the optical region further segmented into emitting and receiving areas. This spatial segmentation allows different module types to be packaged on the same carrier board while maintaining clear identification and differentiation during the packaging process through region-specific barrier member configurations.

Inventive Principle:
Principle #1Segmentation

2Strength

If optical chips are packaged with protection structures, then chip strength is improved, but packaging cost increases

Engineering Contradiction:
Improveoptical chip packaging structure strengthVSAvoidpackaging cost
Core Design Contradiction:
StrengthVSEase of manufacture

Solution Approach 1:

The barrier member serves multiple functions simultaneously: it provides mechanical protection for the optical chip, acts as a light-transmitting window, defines optical regions, and enables module identification. This multi-functionality eliminates the need for separate protective structures, reducing packaging cost while maintaining chip strength.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The barrier member is made from a uniform light-transmitting material that provides consistent protective properties across all optical chips on the carrier board. This homogeneous approach simplifies the packaging process and reduces costs compared to using different protective structures for different chip types.

Inventive Principle:
Principle #33Homogeneity

3Manufacturing precision

If optical chips are specially differentiated and protected during packaging, then packaging precision is improved, but packaging process complexity increases

Engineering Contradiction:
Improvepackaging precisionVSAvoidpackaging process complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The substrate is pre-divided into optical and non-optical regions with specific area ratios before chip placement. The barrier members are pre-positioned to define emitting and receiving areas, establishing clear packaging guidelines in advance. This preliminary structuring enables standard化的 packaging processes without requiring complex real-time differentiation during assembly.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20250192509A1OPTICAL CHIP PACKAGING MODULE, OPTICAL MODULE AND LiDAR
Publication Date: 2025.06.12 SUTENG INNOVATION TECHNOLOGY CO LTD
  • US20250192509A1 patent drawing
  • US20250192509A1 patent drawing
  • US20250192509A1 patent drawing

AI summary

An optical chip packaging module, an optical module, and a LiDAR are provided. The optical chip packaging module includes: a substrate provided with an optical region and a non-optical region; an optical chip fixed in the optical region of the substrate; a barrier member fixed on the substrate for isolating the optical region from the non-optical region, so as to separate the optical chip in the optical region from a device in the non-optical region; and a light-transmitting area located above the optical region, from which an outgoing light beam of the optical chip is emitted.