Optical Detection Chip Layer Structure for Fast Sulfur Gas Sensing

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Solution Overview

Problem

Existing detection methods for gases in oral breath, such as hydrogen sulfide and methyl mercaptan, face challenges in accuracy and speed due to the complexity of oral gases, which contain multiple volatile organic compounds, and are influenced by humidity, making practical application difficult.

Innovation Solution

An optical detection chip with a translucent substrate and a layer structure containing a dye layer with specific organic dye molecules and metal ions, capable of changing color in response to hydrogen sulfide or methyl mercaptan, combined with a particle layer and organic compound layer to enhance sensitivity and separation of ammonia and phenol.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional colorimetric analysis with copper ion and DCIP is used to detect hydrogen sulfide in oral gas, then detection sensitivity is improved, but measurement time increases significantly and humidity interference worsens

Engineering Contradiction:
Improvedetection sensitivityVSAvoidmeasurement time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent extracts and separates the detection of specific gases (hydrogen sulfide and methyl mercaptan) from the complex oral gas mixture by using selective chemical reactions with copper ions and DCIP. The layer structure is designed to specifically capture these target gases while excluding other volatile organic compounds, enabling focused detection without interference from the full complexity of oral gas composition.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent employs a porous support structure (such as porous glass or polymer membranes) to hold the copper ion-DCIP reagent layer. This porous structure provides high surface area for gas interaction, enhancing detection sensitivity while maintaining rapid gas diffusion through the layer, thus reducing measurement time compared to traditional bulk reagent systems.

Inventive Principle:
Principle #31Porous materials

2Measurement precision

If oral gas is collected for analysis, then detection of periodontal disease markers is enabled, but sample quantity is limited and measurement time increases

Engineering Contradiction:
Improvedetection accuracyVSAvoidsample quantity
Core Design Contradiction:
Measurement precisionVSQuantity of substance

Solution Approach 1:

The porous support structure provides extremely high surface area to volume ratio, allowing the limited oral gas sample to interact with maximum reagent surface area. This enhances the efficiency of gas capture and enables accurate detection even with minute sample quantities that would be insufficient for traditional bulk reagent methods.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The patent creates a composite structure combining copper ions, DCIP, and porous support material. This composite provides both high sensitivity for trace gas detection and rapid response, enabling accurate measurement of periodontal disease markers from limited oral gas samples without requiring extensive sample collection or concentration steps.

Inventive Principle:
Principle #40Composite materials

3Adaptability or versatility

If multiple volatile organic compounds are present in oral gas, then comprehensive diagnostic information is available, but separation and individual measurement of specific gases becomes difficult

Engineering Contradiction:
Improvedetection scopeVSAvoidgas separation difficulty
Core Design Contradiction:
Adaptability or versatilityVSDifficulty of detecting and measuring

Solution Approach 1:

The patent applies local quality by creating a layer structure with specific chemical properties localized at the detection interface. The copper ion-DCIP layer is positioned and configured to provide selective affinity for hydrogen sulfide and methyl mercaptan, while the porous support structure provides physical separation capabilities. This localized functional design enables specific gas detection within the complex mixture without requiring separation of all volatile organic compounds.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent utilizes parameter changes in the form of selective chemical reactions - copper ions form specific complexes with sulfur-containing gases (hydrogen sulfide and methyl mercaptan) that cause distinct color changes. This chemical parameter selectivity allows differentiation and measurement of specific target gases from the broader volatile organic compound mixture based on their unique reaction characteristics.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The optical detection chip accurately measures hydrogen sulfide and methyl mercaptan in a short time, overcoming the limitations of existing methods by providing high sensitivity and specificity.

Implementation Method 1

the dye layer including an organic dye molecule including an amino group, a ketone group, or a quinone, and any one or two metal ions selected from the group consisting of Mn, Fe, Co, Ni, Cu, Zn, Cd, Hg, Ag, Pb and Tl, and the dye layer capable of changing color by reacting with a gas subject to detection including at least one of hydrogen sulfide or methyl mercaptan

Methodology Applied
Scientific EffectColor change reaction: Chemical Bonding

Implementation Method 2

a dehumidifying filter and multiple optical detection devices to separate and measure these gases accurately

Methodology Applied
Scientific EffectDehumidification: Desiccation

Data Source

PatentUS12625082B2Optical detection chip and optical detection system
Publication Date: 2026.05.12 TOYOKO KAGAKU
  • US12625082B2 patent drawing
  • US12625082B2 patent drawing
  • US12625082B2 patent drawing

AI summary

Provided is an optical detection chip that makes it possible to accurately measure, in a short time, hydrogen sulfide and methyl mercaptan contained in a gas subject to detection. An optical detection chip is provided with: an optically transparent substrate; and a layer structure provided with a pigment layer that is formed on the optically transparent substrate, that includes organic pigment molecules containing amino groups, ketone groups, or quinones, as well as metal ions of at least one kind selected from the group consisting of Mn, Fe, Co, Ni, Cu, Zn, Cd, Hg, Ag, Pb, and Tl, and that exhibits a color change in response to a gas subject to detection including at least one of hydrogen sulfide and methyl mercaptan.