Integrated Optical Circuit Reconfiguration via Photonic Wire Bonding

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Solution Overview

Problem

Current reconfigurable integrated optical circuits face limitations in flexibility and user-defined output functions due to the need for sophisticated nanofabrication techniques and high voltages, making them unfeasible for many applications, and lack a user-friendly method for end-users to connect optical components.

Innovation Solution

A nanophotonic device with a flexible architecture is created using planar photonic fabrication and photonic wire bonding, allowing end-users to design and connect optical components without requiring advanced nanofabrication facilities, using direct-laser writing to create three-dimensional connections between nano-optic components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If local modifications of the refractive index are used to reconfigure integrated optical circuits, then reconfiguration capability is achieved, but the modifications are limited to small changes and require high voltages or input powers

Engineering Contradiction:
Improvereconfiguration capabilityVSAvoidvoltage and input power requirements
Core Design Contradiction:
Adaptability or versatilityVSUse of energy by moving object

Solution Approach 1:

The patent segments the integrated optical circuit into modular nanophotonic devices with discrete input and output waveguides. These modules can be independently manufactured and then connected through photonic wire bonding, allowing reconfiguration without requiring high voltages or power inputs. The segmentation enables flexible assembly of functional circuits from pre-manufactured components.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces photonic wire bonding as an intermediary connection method between nanophotonic devices. This intermediary technique uses polymer waveguides with three-dimensional free-form geometries to bridge gaps between devices, enabling reconfiguration through physical connection rather than refractive index modification, thus avoiding high voltage requirements.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If sophisticated nanofabrication techniques are used to create integrated optical circuits with user-defined output functions, then functional versatility is improved, but manufacturing complexity and difficulty increase significantly

Engineering Contradiction:
Improveuser-defined output functionsVSAvoidnanofabrication processing techniques
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent divides the manufacturing process into two segments: (1) standard fabrication of nanophotonic device modules using conventional techniques, and (2) post-fabrication connection using photonic wire bonding. This segmentation allows end users to define circuit functionality through connection design rather than requiring sophisticated nanofabrication capabilities.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent performs preliminary actions by pre-manufacturing nanophotonic device modules with standardized interfaces and waveguide structures. This preliminary preparation enables end users to focus only on the connection design phase, significantly reducing the complexity barrier for creating user-defined optical circuits.

Inventive Principle:
Principle #10Preliminary action

3Manufacturing precision

If integrated optical circuits are manufactured using high-end production facilities, then manufacturing precision is improved, but accessibility to end users is reduced due to stringent fabrication requirements

Engineering Contradiction:
Improvefabrication precisionVSAvoidaccessibility to end users
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent segments the manufacturing process into high-precision module fabrication (performed once using standard facilities) and low-barrier connection assembly (accessible to end users). This segmentation maintains manufacturing precision through standardized module production while improving ease of manufacture through user-friendly photonic wire bonding.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent creates multiple copies of standardized nanophotonic device modules that can be interchangeably connected. This copying approach allows end users to assemble different circuit configurations from identical pre-manufactured modules, maintaining precision without requiring advanced fabrication skills.

Inventive Principle:
Principle #26Copying

4Adaptability or versatility

If photonic wire bonding with three-dimensional free-form geometries is used to connect nanophotonic circuits on different chips, then flexibility and adaptability are improved, but manufacturing complexity increases

Engineering Contradiction:
Improvechip-to-chip connection flexibilityVSAvoidthree-dimensional free-form geometries
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent uses polymer waveguides as intermediary elements that naturally accommodate three-dimensional free-form geometries. These intermediary connectors bridge the complexity gap, enabling flexible chip-to-chip bonding without requiring the nanophotonic devices themselves to have complex three-dimensional structures.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the material parameter of the connection medium to polymer, which allows for three-dimensional free-form geometries and flexible routing. This parameter change enables adaptability in chip-to-chip connections while keeping the nanophotonic device structures relatively simple and manufacturable.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach simplifies the fabrication and reconfiguration of integrated optical circuits, enabling high-yield production and flexible functionality, bridging the gap between basic research and industrial applications by allowing end-users to easily connect nano-scale objects to macroscopic systems.

Implementation Method 1

a fabrication of single-mode photonic wire bonds was demonstrated by employing direct writing photon lithography, such as direct-laser writing

Methodology Applied
Scientific EffectPhotopolymerisation: Photopolymerisation

Implementation Method 2

an extended, optically transparent substrate with at least one set of nano-optic components, wherein the at least one nanophotonic waveguide or the at least one nanophotonic component comprises a material with a second refractive index, wherein the second refractive index exceeds the first refractive index

Methodology Applied
Scientific EffectWaveguide (optics): Waveguide (optics)

Data Source

PatentEP2940500B1An integrated optical circuit and methods for its manufacturing and reconfiguring
Publication Date: 2025.03.26 KARLSRUHER INST FUR TECH
  • EP2940500B1 patent drawingFigure 1
  • EP2940500B1 patent drawingFigure 2a~2d
  • EP2940500B1 patent drawingFigure 3

AI summary

The present invention is related to an integrated optical circuit (110), in particular, to an optical-field writable array, as well as to methods for its manufacturing and reconfiguring. The integrated optical circuit (110) comprises at least one nanophotonic device and at least one photonic wire (150), wherein the nanophotonic device comprises a substrate (112) equipped with at least one reception (116) for at least one external connector (118), wherein the reception (116) is coupled to at least one connector waveguide (124), and at least one set of nano-optic components, wherein the nano-optic component is one of a nanophotonic waveguide (126) or a nanophotonic component (130), wherein the nanophotonic component (130) is nano-optically coupled to at least one nanophotonic waveguide (126), wherein at least one of the nanophotonic waveguides (126) is selectively coupleable to at least one of the connector waveguides (124), wherein the photonic wire (150) connects at least one of the nanophotonic waveguides (126) to at least one of the connector waveguides (124).