Optical Coating for HUD Contrast via Refractive Index Control

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Solution Overview

Problem

Heads-up display systems face challenges in maintaining optimal contrast ratios and transmittance levels in varying lighting conditions, particularly in bright daylight, due to issues with reflectance and secondary reflections from non-transflective surfaces, which can lead to blurry or unclear images.

Innovation Solution

An electro-optic assembly with a unique optical coating on the second substrate, having a refractive index greater than 1.6 and an nk ratio greater than 0.4, is used to attenuate transmission while minimizing reflectivity from the fourth surface, thereby reducing secondary reflections and improving contrast ratios without affecting the reflectivity significantly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If an optical coating is applied to attenuate transmission, then transmission is reduced, but reflectivity increases

Engineering Contradiction:
ImprovetransmissionVSAvoidreflectivity
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The patent applies a specific optical coating with controlled refractive index parameters (n > 1.6 and nk ratio > 0.4) to achieve the desired balance between transmission attenuation and reflectivity minimization. By carefully selecting and controlling the optical parameters of the coating material, the system reduces transmission while keeping reflectivity changes minimal, thus resolving the contradiction between these two optical properties.

Inventive Principle:
Principle #35Parameter changes

2Object-generated harmful factors

If reflectivity is reduced to improve image clarity, then secondary reflections decrease, but transmission increases

Engineering Contradiction:
Improvesecondary reflectionsVSAvoidtransmission
Core Design Contradiction:
Object-generated harmful factorsVSQuantity of substance

Solution Approach 1:

The patent uses an optical coating with specifically controlled refractive index (n > 1.6) and nk ratio (> 0.4) to minimize secondary reflections while maintaining appropriate transmission levels. This parameter control allows the coating to reduce harmful reflections that cause blurry images without excessively increasing transmission, thereby improving image clarity while managing transmission.

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If transmission is attenuated to improve contrast ratio, then image clarity improves, but reflectivity from the fourth surface increases

Engineering Contradiction:
ImprovetransmissionVSAvoidreflectivity from fourth surface
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The patent applies an optical coating with refractive index n > 1.6 and nk ratio > 0.4 that is specifically designed to attenuate transmission by a controlled amount while minimizing the increase in reflectivity from the fourth surface. This careful parameter selection allows the system to improve contrast ratio and image clarity without creating excessive reflections that would counteract the benefits.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces reflectance and enhances contrast ratios, providing clearer images in bright conditions by minimizing secondary reflections and maintaining low transmission levels, thus improving visibility and image clarity in heads-up display systems.

Implementation Method 1

The optical coating is configured to attenuate the transmission of the second substrate

Methodology Applied
Scientific EffectAbsorption (EM radiation): Absorption (EM radiation)

Implementation Method 2

not substantially affect the reflectivity of the fourth surface

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 3

having a refractive index real component n of greater than about 1.6 and an nk ratio greater than about 0.4

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS11029518B2Antireflection coatings
Publication Date: 2021.06.08 GENTEX CORP
  • US11029518B2 patent drawing
  • US11029518B2 patent drawing
  • US11029518B2 patent drawing

AI summary

A transparency includes a first substrate having a first surface and a second surface and a second substrate having a third surface and a fourth surface. An optical coating is positioned on the fourth surface and has a refractive index real component n of greater than about 1.6 and an nk ratio greater than about 0.4, both as measured at 550 nm. The optical coating is configured to attenuate the transmission of the second substrate and not substantially affect the reflectivity of the fourth surface, as viewed from the first surface, such that the attenuation factor is less than about 50%.