Optical Code Structure With Scattering Reflection for Glossy Surfaces

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Solution Overview

Problem

Conventional bar codes and two-dimensional codes are easily counterfeited and difficult to read from glossy surfaces due to their limited layer structure and reliance on white-and-black print, which compromises readability and appearance.

Innovation Solution

An optical structure with a reflecting layer having regular reflectivity and a print layer with scattering reflectivity, including pale-color and non-pale-color level areas, optionally with a spacer and protection layer, and an emboss layer with a recess-and-projection structure, to enhance readability and authenticity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a conventional white-and-black print bar code is used, then the code can be easily printed by anyone with a printer, but the code can be easily counterfeited and is difficult to read from glossy surfaces

Engineering Contradiction:
Improveease of printingVSAvoidanti-counterfeiting capability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The code structure is segmented into multiple functional layers: a base layer with ground color, a print layer with pale-color ink forming code elements, and a top layer with scattering particles. This segmentation creates a complex multi-layer structure that is difficult to counterfeit while maintaining readability through the scattering reflectivity of the top layer.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention uses composite materials combining a ground color layer, pale-color print ink, and scattering particles (such as titanium oxide or zinc oxide) in a multi-layer configuration. This composite structure provides both the aesthetic appearance and the anti-counterfeiting properties through the interaction of light with different material layers.

Inventive Principle:
Principle #40Composite materials

2Adaptability or versatility

If a conventional white-and-black print bar code is used, then the code can be printed on various surfaces, but the code cannot be read from glossy surfaces

Engineering Contradiction:
Improvesurface compatibilityVSAvoidreadability from glossy surfaces
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The invention utilizes color contrast between the ground color layer and the pale-color print ink, combined with the scattering properties of the top layer. The scattering particles cause light to reflect diffusely, creating visible contrast between code elements and background that enhances readability on glossy surfaces while maintaining versatility across different substrate types.

Inventive Principle:
Principle #32Color changes

3Device complexity

If a simple print layer structure is used, then the manufacturing process is simple, but the external appearance is poor and the code cannot be read from glossy surfaces

Engineering Contradiction:
Improvelayer structure complexityVSAvoidreadability and appearance quality
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The invention adds a vertical dimension to the code structure by creating a multi-layer configuration with ground color, print layer, and scattering particle layer stacked in sequence. This dimensional approach allows light to interact with multiple interfaces, enhancing both appearance quality and readability through controlled light scattering and reflection.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The optical structure provides high readability from glossy surfaces and is difficult to counterfeit, combining both functionality and aesthetic appeal.

Implementation Method 1

a reflecting layer having regular reflectivity

Methodology Applied
Scientific EffectRegular reflection: Reflection

Implementation Method 2

a print layer stacked on at least a part of the reflecting layer, the print layer functioning as a scattering reflector having scattering reflectivity

Methodology Applied
Scientific EffectScattering reflection: Scattering

Data Source

PatentUS12596901B2Optical structure, manufacturing method thereof, and code forming method
Publication Date: 2026.04.07 TOPPAN HOLDINGS INC
  • US12596901B2 patent drawing
  • US12596901B2 patent drawing
  • US12596901B2 patent drawing

AI summary

There is provided an optical structure that can form a code that is difficult to counterfeit and compatibly has both a high readability and a fine appearance. The optical structure of the present invention includes a reflecting layer having regular reflectivity, and a print layer stacked on at least a part of the reflecting layer, the print layer functioning as a scattering reflector having scattering reflectivity, wherein an image part, which is recognizable when viewed from a stack direction, is formed on the print layer, and the image part includes a pale-color level area that is printed, and a non-pale-color level area interposed between the pale-color level areas.