Optical Combination Device for AR Eyebox Expansion

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Solution Overview

Problem

Existing augmented reality display systems, such as head-up displays and smart glasses, face challenges in maintaining a sharp image projection across eye movements and achieving high-resolution images due to limited eyebox size and optical complexity.

Innovation Solution

An optical combination device with multiple functional regions in two layers, where the first layer transmits and propagates a beam partially along the direction of the layers to the second layer, allowing for flexible and accurate optical functions, including reflection and transmission, to create multiple eyeboxes at different distances, enhancing image clarity and resolution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a holographic combining element is used to deflect light onto the pupil, then the image can be projected onto the eye, but the eyebox size is limited and optical complexity increases

Engineering Contradiction:
Improveimage projection sharpnessVSAvoidoptical complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The optical combination device is divided into multiple functional regions (first and second functional regions) that are spatially separate from one another. Each functional region handles specific beam propagation paths, allowing the system to manage complex optical functions through modular, segmented regions rather than a single complex holographic element.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a third dimension by propagating the beam at least partially along the direction of extent of the layers (intra-layer propagation) rather than only in the vertical direction between layers. This multi-directional beam propagation enables multiple eyeboxes at different distances and resolves the contradiction by distributing optical complexity across spatial dimensions.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Area of stationary object

If multiple holographic layers are used to direct light to viewing locations, then the eyebox can be enlarged, but the device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improveeyebox sizeVSAvoidmanufacturing difficulty
Core Design Contradiction:
Area of stationary objectVSEase of manufacture

Solution Approach 1:

The optical combination device nests multiple functional regions within a compact layered structure. The first and second functional regions are integrated into two layers spaced apart at a distance, with the beam propagating through both layers to create multiple eyeboxes. This nested arrangement enlarges the effective eyebox while maintaining a compact form factor that simplifies manufacturing compared to distributed separate components.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Adaptability or versatility

If the beam is propagated along the direction of extent of the layers, then multiple eyeboxes at different distances can be created, but the device length increases

Engineering Contradiction:
Improveeyebox adaptability to eye movementsVSAvoiddevice length
Core Design Contradiction:
Adaptability or versatilityVSLength of moving object

Solution Approach 1:

The patent utilizes the lateral dimension (direction of extent of the layers) for beam propagation to create multiple eyeboxes at different distances. By propagating the beam along the direction of extent of the layers rather than only in the vertical direction, the system achieves adaptability to eye movements and creates multiple viewing locations without proportionally increasing the overall device length in the vertical direction.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Reliability

If spatially separate functional regions are used to prevent crosstalk, then projection reliability improves, but the manufacturing precision requirements increase

Engineering Contradiction:
Improveprojection reliabilityVSAvoidfunctional region separation precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The optical combination device segments the functional regions (first and second functional regions) to be spatially separate from one another, preventing crosstalk between different beam paths. This segmentation improves projection reliability by ensuring that light intended for one eyebox does not interfere with other eyeboxes, while the clear spatial separation provides manufacturing tolerances that are more manageable than tighter integrations.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables the creation of larger eyeboxes that adapt to eye movements, ensuring sharp image projection and higher resolution while maintaining a compact and cost-effective optical design, preventing crosstalk and enhancing projection reliability.

Implementation Method 1

the first and second layers being formed to transmit a portion of the beam incident to the first functional region in the direction of the second layer and to propagate the transmitted portion between the first and second layers at least partially along a direction of extent of the at least two layers

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

the first layer having at least two functional regions, and a first functional region and a second functional region of the at least two functional regions being spatially separate from one another

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Data Source

PatentUS12124030B2Optical combination device for projecting an image
Publication Date: 2024.10.22 ROBERT BOSCH GMBH
  • US12124030B2 patent drawing
  • US12124030B2 patent drawing
  • US12124030B2 patent drawing

AI summary

An optical combination device for projecting an image onto an impingement region. The device includes at least a first and a second layer which are mutually spaced apart at a distance. The first layer has a shorter distance to the impingement region than the second layer. The first layer has at least two functional regions which are mutually spatially separate. The first and the second layers are formed to transmit a portion of the beam, which is incident on a first functional region, in the direction of the second layer, and to propagate the transmitted portion between the first and second layers at least partially along a direction of extent of the at least two layers, and to provide the at least partially propagated beam as outgoing beam in the direction of the impingement region via a second functional region of the first layer.