Optical Component Light Extraction Heat Dissipation

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Solution Overview

Problem

Existing light emitting devices with LEDs or laser diodes face challenges in achieving high output and brightness due to limitations in light extraction efficiency and heat dissipation, particularly in maintaining stable optical characteristics under high-output light sources.

Innovation Solution

The optical component comprises a support member with a through-hole, a second light-transmissive member fixed inside using a first light-transmissive member, and optionally a third light-transmissive member, along with functional films like filters or heat dissipation members, to enhance light emission and heat management, ensuring efficient light extraction and thermal dissipation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a light-transmissive member is disposed in the through-hole to improve light extraction efficiency, then light output is improved, but heat dissipation becomes insufficient

Engineering Contradiction:
Improvelight outputVSAvoidheat dissipation
Core Design Contradiction:
Illumination intensityVSTemperature

Solution Approach 1:

The patent divides the functional film into multiple segments: a light-transmissive member for light extraction and a heat dissipation member for thermal management. These segments are disposed at different locations on the light-transmissive member, allowing simultaneous optimization of light output and heat dissipation without compromising either function

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the light-transmissive member are assigned different functional films with specialized properties. The light-transmissive member is optimized for optical performance while the heat dissipation member is optimized for thermal conduction, creating local quality variations that resolve the contradiction between light extraction and heat dissipation

Inventive Principle:
Principle #3Local quality

2Illumination intensity

If a reflective film is provided to the support member to improve light extraction efficiency, then light output is improved, but heat accumulation increases

Engineering Contradiction:
Improvelight extraction efficiencyVSAvoidheat accumulation
Core Design Contradiction:
Illumination intensityVSTemperature

Solution Approach 1:

The patent extracts the heat dissipation function from the reflective film by introducing a separate heat dissipation member. This allows the reflective film to focus solely on light extraction while the heat dissipation member handles thermal management, preventing heat accumulation that would occur if both functions were combined in a single film

Inventive Principle:
Principle #2Taking out (Extraction)

3Illumination intensity

If multiple functional films are disposed on the light-transmissive member to enhance performance, then light extraction and heat dissipation are improved, but device complexity increases

Engineering Contradiction:
Improvelight extraction efficiencyVSAvoidstructure complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The heat dissipation member serves multiple functions: it dissipates heat from the light-transmissive member, provides structural support, and can be configured in various patterns (continuous or discontinuous) to adapt to different device requirements. This multi-functionality reduces the need for additional separate components, thereby managing device complexity while achieving enhanced performance

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration significantly improves light output and brightness while maintaining stable optical characteristics over time, even with high-output light sources, by efficiently extracting light and dissipating heat, thus enhancing the performance and reliability of light emitting devices.

Implementation Method 1

at least one functional film selected from a group consisting of a short pass filter, a long pass filter, and a heat dissipation member and disposed on a surface of the second light-transmissive member

Methodology Applied
Scientific EffectHeat conduction: Conduction (thermal)

Implementation Method 2

a light-transmissive member disposed in the through-hole, and having a light incidence face, a light emission face, and an outer peripheral side surface, and light from the light source is emitted via the light-transmissive member

Methodology Applied
Scientific EffectLight transmission: Light

Implementation Method 3

light extraction efficiency is improved by providing a reflective film to the support member

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS10044169B2Optical component and its method of manufacture, and light emitting device and its method of manufacture
Publication Date: 2018.08.07 NICHIA CORP
  • US10044169B2 patent drawing
  • US10044169B2 patent drawing
  • US10044169B2 patent drawing

AI summary

An optical component includes a support member having a through-hole, a second light-transmissive member disposed inside the through-hole, and having a light incidence face, a light emission face, and an outer peripheral side surface, and at least one functional film selected from a group consisting of a short pass filter, a long pass filter, and a heat dissipation member and disposed on a surface of the second light-transmissive member.