Optical Device Conical Surface Ridges Light Distribution

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Solution Overview

Problem

Existing optical devices for modifying light distribution from light sources, such as LEDs, fail to adequately illuminate fringe areas, leading to insufficient lighting in areas like corners when mounted on ceilings.

Innovation Solution

An optical device comprising a center section with a lens portion and a peripheral section with a conical surface featuring ridges for total internal reflection and surface penetration, allowing the device to act as both a reflective and refractive surface to enhance light distribution to fringe areas.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If the cone angle of the conical surface is increased to spread the light distribution pattern, then the illumination in fringe areas is improved, but the light distribution pattern expands beyond desired limits

Engineering Contradiction:
Improveillumination intensity in fringe areasVSAvoidlight distribution pattern area
Core Design Contradiction:
Illumination intensityVSArea of stationary object

Solution Approach 1:

The conical surface is divided into different zones with distinct functions: an upper zone with a larger cone angle for reflecting light toward fringe areas, and a lower zone with a smaller cone angle for maintaining the overall distribution pattern within desired limits. This local differentiation allows simultaneous improvement of fringe area illumination while controlling the total pattern area.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The optical device is segmented into a center section with a lens portion and a peripheral section with the conical surface. The conical surface itself is further segmented into upper and lower zones with different cone angles. This segmentation enables independent optimization of different functional regions to resolve the contradiction between spreading light and maintaining pattern boundaries.

Inventive Principle:
Principle #1Segmentation

2Illumination intensity

If the lens portion is shaped to be less collimating to spread light distribution, then the illumination in fringe areas is improved, but the overall light distribution control is compromised

Engineering Contradiction:
Improveillumination intensity in fringe areasVSAvoidlight distribution pattern control
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The optical device separates the light modification functions into distinct segments: the lens portion in the center section handles collimation and initial light shaping, while the conical surface in the peripheral section handles light redirection to fringe areas. This functional segmentation allows each component to be optimized for its specific purpose without compromising overall control.

Inventive Principle:
Principle #1Segmentation

3Device complexity

If a conventional optical device with a single conical surface is used, then the device structure is simple, but the light distribution to fringe areas is insufficient

Engineering Contradiction:
Improveoptical device structureVSAvoidillumination intensity in fringe areas
Core Design Contradiction:
Device complexityVSIllumination intensity

Solution Approach 1:

The conical surface incorporates local quality variations through the upper zone/lower zone distinction, where each zone has a different cone angle optimized for its specific function. This allows the device to achieve superior light distribution performance while maintaining a relatively simple integrated structure that combines multiple functional zones.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The optical device effectively directs more light to fringe areas, improving illumination in previously underlit regions without expanding the light distribution pattern beyond desired limits.

Implementation Method 1

The conical surface comprises ridges in which total internal reflection "TIR" takes place when a light beam arrives from the light source at one of side surfaces of each ridge

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

surface penetration takes place when the reflected light beam arrives at the other one of the side surfaces of the ridge under consideration

Methodology Applied
Scientific EffectSurface penetration: Refraction

Data Source

PatentEP3762646B1An optical device for modifying light distribution
Publication Date: 2025.04.30 LEDIL
  • EP3762646B1 patent drawingFigure 1a~1c
  • EP3762646B1 patent drawingFigure 2a~2c
  • EP3762646B1 patent drawingFigure 2d

AI summary

An optical device (201 ) comprises a center section (202) having a lens portion for modifying distribution of a first part of light emitted by a light source, and a peripheral section (203) surrounding the center section and comprising a conical surface (205) for modifying distribution of a second part of the light emitted by the light source. The conical surface comprises ridges (206) where total internal reflection takes place when a light beam arrives from the light source at one of side surfaces of each ridge, and surface penetration takes place when the reflected light beam arrives at the other side surface of the ridge under consideration. Thus, the conical surface acts both as a reflective surface and as a refractive surface for achieving a desired light distribution pattern.