Optical Connector Path Adjusting Unit Mitigates Coupling Loss

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Solution Overview

Problem

Optical connectors with small core diameters suffer significant coupling loss due to axis deviation, leading to increased costs and precision requirements to maintain transmission quality.

Innovation Solution

An optical connector with an optical path adjusting unit that reduces the diameter of incident light while maintaining the incident angle, combined with a lens to collect and direct light to a receiver, mitigates coupling loss by decreasing the focal distance and distance between the lens and optical fiber.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the core diameter of the optical fiber is reduced to decrease the device size, then the device becomes more compact, but the coupling loss increases significantly due to axis deviation

Engineering Contradiction:
Improvedevice sizeVSAvoidcoupling loss
Core Design Contradiction:
Volume of moving objectVSLoss of energy

Solution Approach 1:

The optical connector is divided into two separate connectors (transmission side and reception side), each equipped with its own lens. This segmentation allows independent optimization of each connector's optical path, reducing the impact of axis deviation on coupling loss while maintaining compact fiber core dimensions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A lens is introduced as an intermediary element between the optical fiber and the transmission space. The lens collimates light from the fiber core and transmits it as parallel light, creating a larger effective coupling area that is less sensitive to axis deviation, thereby reducing coupling loss in compact devices.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of energy

If the focal distance of the lens is decreased to reduce coupling loss, then the coupling efficiency improves, but the distance between the lens and the optical fiber becomes shorter requiring higher manufacturing precision

Engineering Contradiction:
Improvecoupling lossVSAvoidalignment precision
Core Design Contradiction:
Loss of energyVSManufacturing precision

Solution Approach 1:

The optical connector design allows for adjustable focal distances of the lens. By optimizing the focal distance to match the specific application requirements, the system achieves high coupling efficiency without requiring excessively short distances that would demand ultra-high manufacturing precision.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent optimizes multiple parameters including the focal distance of the lens, the core diameter of the optical fiber, and the distance between the lens and fiber. By carefully selecting and coordinating these parameters, the system achieves low coupling loss with practical, achievable manufacturing precision levels.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If the distance between the lens and the optical fiber is reduced to mitigate coupling loss, then the transmission efficiency improves, but the alignment tolerance decreases making the system more sensitive to axis deviation

Engineering Contradiction:
Improvetransmission efficiencyVSAvoidalignment tolerance
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

By separating the transmission and reception functions into distinct connectors, each with its own lens, the system achieves high transmission efficiency through optimized short distances while the segmentation itself provides tolerance to alignment errors, as each side can be independently aligned.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs identical lens structures on both transmission and reception sides. This copying approach ensures that both sides are optimized for the same focal distance and alignment characteristics, maximizing transmission efficiency while maintaining consistent alignment tolerance across the connection.

Inventive Principle:
Principle #26Copying

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Significantly reduces coupling loss of optical power on the reception side due to axis deviation, enhancing transmission quality and reducing costs by allowing for less precise alignment and increased resistance to dust interference.

Implementation Method 1

an optical path adjusting unit that adjusts an optical path such that a diameter of incident light is reduced while an incident angle is kept

Methodology Applied
Scientific EffectOptical path adjustment: Refraction

Implementation Method 2

a lens that collects light whose optical path has been adjusted by the optical path adjusting unit, and causes the light to be incident on a light receiver

Methodology Applied
Scientific EffectLight collection: Lens

Data Source

PatentUS11506850B2Optical connector, optical cable, and electronic device
Publication Date: 2022.11.22 SONY GROUP CORP
  • US11506850B2 patent drawing
  • US11506850B2 patent drawing
  • US11506850B2 patent drawing

AI summary

The coupling loss of optical power on a reception side due to an axis deviation on a transmission side is satisfactorily mitigated. A connector body including an optical path adjusting unit and a lens is provided. The optical path adjusting unit adjusts an optical path such that the diameter of incident light is reduced while the incident angle is kept. The lens collects light whose optical path has been adjusted, and causes the light to be incident on a light receiver. For example, light incident on the optical path adjusting unit is collimated light. Furthermore, for example, the optical path adjusting unit has a through hole in a central portion. While the incident angle of light to the light receiver satisfies an NA, the focal distance of the lens is decreased. This can mitigate the coupling loss of optical power on a reception side due to an axis deviation on a transmission side.