Optical Connector Layout With Segmented Ferrules for Easier Mounting

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing optical wiring systems with integrated single-core ferrules face complexity in wiring and reduced workability during mounting, particularly when connecting to photoelectric conversion modules.

Innovation Solution

The optical wiring is configured with multiple first and second set groups of connecting components arranged perpendicularly, allowing for division into smaller groups for easier reordering and fixing, and incorporating plates with floating structures and conductive materials for improved workability and electromagnetic interference shielding.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a plurality of single-core ferrules are integrated into a single optical connector, then the number of connection components is reduced, but wiring complexity increases and workability during mounting deteriorates

Engineering Contradiction:
Improvenumber of connection componentsVSAvoidworkability during mounting
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The optical connector is segmented into multiple independent single-core ferrules (first through fourth ferrules) that can be handled and positioned separately. Each ferrule is independently mountable to the receptacle, allowing flexible wiring arrangements without the complexity of handling a fully integrated multi-core connector as a single unit.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a vertical stacking dimension by arranging ferrules at different heights (first and second ferrules at one height, third and fourth ferrules at another height). This three-dimensional arrangement allows compact integration while maintaining individual accessibility and simplifying wiring paths to the photoelectric conversion module.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Area of stationary object

If multiple connecting components are arranged in a compact integrated structure, then space is saved, but wiring to photoelectric conversion module becomes complicated

Engineering Contradiction:
Improvespace occupied by connectorVSAvoidwiring complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The connector is divided into separable ferrule units that can be independently positioned and wired. This segmentation allows each ferrule to have its own optimized wiring path to the photoelectric conversion module, avoiding the tangled wiring that would result from a fully integrated compact structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

By utilizing vertical stacking with ferrules arranged at different heights, the patent achieves compact horizontal footprint while creating distinct wiring zones. This dimensional arrangement separates wiring paths vertically, making them easier to manage and connect to the photoelectric conversion module without interference.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS12468093B2Optical wiring and optical connection method
Publication Date: 2025.11.11 SUMITOMO ELECTRIC INDUSTRIES LTD
  • US12468093B2 patent drawing
  • US12468093B2 patent drawing
  • US12468093B2 patent drawing

AI summary

An optical wiring includes a plurality of first set groups each including a plurality of first connecting components, a plurality of second set groups each including a plurality of second connecting components, and a receptacle which has a first end face and a second end face on an opposite side of the first end face. The first set groups are connected to the first end face side and the second set groups are connected to the second end face side. The first set groups faces the second set groups through the receptacle such that a direction in which the first connecting components are arranged and a direction in which the second connecting components are arranged are perpendicular to each other, and each of the first connecting components is optically connected to a corresponding one of the second connecting components in the receptacle.