Optically Encoded Consumable Graphics for Precise Resource Identification

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Physical resource consuming appliances, such as laundry treating machines and refrigerators, face challenges in optimizing the use of consumable resources like water and chemicals during operations due to lack of efficient identification and control systems.

Innovation Solution

The integration of an optical reading system within these appliances to identify the presence, characteristics, and quantity of consumable resources through optically encoded data, allowing the controller to adjust operational parameters such as dispensing amounts and cycle steps based on the detected information.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional identification methods are used for consumable resources, then the system is simpler, but the precision of resource identification and control is insufficient

Engineering Contradiction:
Improveresource identification precisionVSAvoididentification system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces traditional mechanical or manual identification methods with an optical reading system that uses light to read optically encoded information (such as OCR barcodes or depth-coded features) on consumable resources. This substitution enables precise automated identification of resource characteristics without requiring complex mechanical sensors or manual intervention.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces an optical intermediary (light) and optically encoded information as a mediator between the consumable resource and the control system. The optically encoded information serves as an intermediary carrier that conveys resource characteristics to the optical reading system, enabling precise identification without direct complex interaction between the sensor and resource.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If manual input of resource information is used, then the device complexity is lower, but the productivity and operational efficiency are reduced

Engineering Contradiction:
Improveoperational efficiencyVSAvoidcontrol system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The consumable resource itself carries optically encoded information that automatically identifies its characteristics. When the resource is placed in the apparatus, the optical reading system automatically reads this self-contained information without requiring manual input from the user, enabling the resource to essentially identify itself to the control system.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The optically encoded information is pre-applied to the consumable resource before it is used in the apparatus. This preliminary encoding of resource characteristics allows the system to immediately identify and adapt to the specific resource upon insertion, eliminating the need for manual information entry during operation.

Inventive Principle:
Principle #10Preliminary action

3Loss of information

If single-layer optical encoding is used, then the manufacturing is simpler, but the information capacity and measurement precision are limited

Engineering Contradiction:
Improveinformation capacityVSAvoidgraphic manufacturing complexity
Core Design Contradiction:
Loss of informationVSEase of manufacture

Solution Approach 1:

The patent transitions from traditional two-dimensional surface printing to three-dimensional depth-based optical encoding. By encoding information in the depth dimension (such as varying depths of features that affect light reflection or transmission), the system achieves higher information capacity while using the same physical surface area, effectively adding a third dimension to the encoding scheme.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent implements multiple layers of optically encoded information nested within each other at different depths. Each layer can contain additional information or serve different identification purposes, allowing multiple sets of data to be stored in a compact overlapping structure similar to nested dolls, thereby increasing information density without proportionally increasing surface area.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables precise control over resource usage, ensuring optimal performance and preventing unauthorized or incompatible resource use, thereby enhancing operational efficiency and user experience.

Implementation Method 1

an optical reading system configured to illuminate the graphic and detect an output from the graphic

Methodology Applied
Scientific EffectOptical detection: Reflection

Data Source

PatentUS9035785B2Graphic for use in determining a characteristic of a consumable
Publication Date: 2015.05.19 WHIRLPOOL CORP
  • US9035785B2 patent drawing
  • US9035785B2 patent drawing
  • US9035785B2 patent drawing

AI summary

A graphic may include a consumable and having optically encoded information.