Signal Adapter Circuit for Optical-to-Copper Data and Power Delivery

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Solution Overview

Problem

Existing network devices that require both data signals and low power cannot efficiently receive these signals and power through copper wire connectors like SPE or RJ-45, necessitating external power supplies.

Innovation Solution

A signal adapter device with a transceiver, boost circuit, and mixing circuit that converts optical signals to electrical signals and boosts power voltage, combining data and power into a single output signal for devices like light sensors and temperature sensors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If devices receive only data signals through copper wire connectors, then data transmission is achieved, but devices with low power consumption requirements cannot operate without external power supplies

Engineering Contradiction:
Improvepower supply integrationVSAvoidsignal processing circuitry
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent combines data signal transmission and power supply functions into a single copper wire connector interface. The signal adapter merges the optical data signal path with the electrical power path, allowing both data and power to be transmitted simultaneously through the same SPE or RJ-45 connector, thereby eliminating the need for separate external power supplies.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The copper wire connector is made multi-functional by enabling it to carry both data signals and power simultaneously. The signal adapter circuitry processes the incoming optical signal to generate both data output and power output through the same connector interface, making the connector universal for both data communication and power delivery.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If optical signals are converted to electrical signals and power is boosted, then devices can operate without external power, but additional circuit components are required

Engineering Contradiction:
Improvedevice compatibilityVSAvoidcircuit components
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The signal adapter acts as an intermediary device between the optical switch and the low-power network device. It receives the optical signal, converts it to electrical form, extracts power, boosts the voltage, and delivers both data and power through the copper wire connector. This intermediary function enables compatibility between optical networks and low-power devices without requiring changes to the devices themselves.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the electrical parameters of the signal during processing. The optical signal is converted to electrical signals with different voltage levels, and the power component undergoes voltage boosting from a lower level to a higher level suitable for low-power devices. These parameter changes enable the signal to simultaneously carry both data and adequate power through the same medium.

Inventive Principle:
Principle #35Parameter changes

3Power

If power voltage is boosted to supply adequate power, then low-power devices can operate, but energy loss increases during conversion

Engineering Contradiction:
Improvesupply power voltageVSAvoidpower conversion loss
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The patent replaces traditional mechanical power supply systems with an optical-based power transmission system. Instead of using separate power cables or external adapters, the system uses optical signals that are converted to electrical power through photodetection and voltage boosting circuits. This substitution reduces energy loss by eliminating intermediate power conversion stages and using more efficient optical-to-electrical conversion methods.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables devices to operate without external power by converting optical signals to electrical signals and boosting power, ensuring seamless data and power transmission via copper wire connectors.

Implementation Method 1

a transceiver, coupled to the input interface, configured to receive a first data signal through the input interface, and convert the first data signal into a second data signal

Methodology Applied
Scientific EffectPhotodetection: Photoelectric Effect

Implementation Method 2

a boost circuit, coupled to the input interface, configured to receive a first supply power having a first voltage through the input interface, and convert the first supply power into a second supply power having a second voltage, wherein the second voltage is greater than the first voltage

Methodology Applied
Scientific EffectVoltage boosting:

Data Source

PatentUS20250293778A1Signal Adapter Device and Network System
Publication Date: 2025.09.18 MOXA INC
  • US20250293778A1 patent drawing
  • US20250293778A1 patent drawing
  • US20250293778A1 patent drawing

AI summary

A signal adapter device, covered with a small form-factor pluggable (SFP) module, the signal adapter device includes an input interface; a transceiver, coupled to the input interface, configured to receive a first data signal through the input interface, and convert the first data signal into a second data signal; a boost circuit, coupled to the input interface, configured to receive a first supply power having a first voltage through the input interface, and convert the first supply power into a second supply power having a second voltage, wherein the second voltage is greater than the first voltage; a mixing circuit, coupled to the transceiver and the boost circuit, configured to mix the second data signal and the second supply power into an output signal; and an output interface, coupled to the mixing circuit, configured to output the output signal.