Optical Coupler Tapered Waveguides Fiber-to-PIC Signal Loss

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Solution Overview

Problem

The significant signal loss that occurs when transmitting optical signals from optical fibers to silicon waveguides in photonic integrated chips (PICs) due to the mismatch in size between the fiber core and the waveguide, leading to inefficient data communication.

Innovation Solution

An optical coupler with two waveguides is used, where the first waveguide has a width compatible with the optical fiber and the second waveguide is part of the PIC, utilizing adiabatic coupling through tapered sections to minimize signal loss by gradually changing the geometry and preventing mode transfer to higher-order modes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If direct coupling between optical fiber and silicon waveguide is used, then device complexity is reduced, but signal loss increases significantly due to size mismatch

Engineering Contradiction:
Improvecoupling structure complexityVSAvoidoptical signal loss
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The patent introduces an optical coupler as an intermediary component between the optical fiber and silicon waveguide. This coupler includes a first waveguide coupled to the optical fiber and a second waveguide coupled to the silicon waveguide, with tapered coupling sections that gradually transition between different waveguide widths. This intermediary structure enables efficient optical coupling while avoiding direct coupling challenges.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent employs tapered coupling sections where the waveguide width changes gradually along the propagation direction. The first waveguide has a wider width compatible with optical fiber, while the second waveguide has a narrower width matching the silicon waveguide. This gradual parameter change prevents abrupt mode transitions and minimizes signal loss.

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If tapered coupling sections are used to reduce signal loss, then optical coupling efficiency improves, but device length increases

Engineering Contradiction:
Improveoptical signal lossVSAvoidcoupler length
Core Design Contradiction:
Loss of energyVSLength of moving object

Solution Approach 1:

The patent implements partial tapering rather than complete tapering along the entire waveguide length. The tapered coupling sections are localized to specific regions where mode transformation is needed, while other portions of the waveguide maintain constant width for efficient light propagation. This approach achieves adequate coupling efficiency without excessive length extension.

Inventive Principle:
Principle #16Partial or excessive action

3Reliability

If mode matching is optimized to prevent higher-order mode transfer, then signal quality improves, but manufacturing precision requirements increase

Engineering Contradiction:
Improvesignal transmission qualityVSAvoidwaveguide geometry precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent designs the waveguide geometry with predetermined tapered profiles that are optimized for adiabatic coupling. By pre-calculating and pre-designing the optimal taper dimensions and lengths, the manufacturing process follows a well-defined template, reducing the need for high-precision adjustments during fabrication while ensuring reliable mode matching.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces signal loss by ensuring efficient transmission of optical signals from the fiber to the PIC, maintaining the fundamental mode and minimizing energy transfer to other modes, thereby enhancing data communication efficiency.

Implementation Method 1

utilizing adiabatic coupling through tapered sections to minimize signal loss by gradually changing the geometry and preventing mode transfer to higher-order modes

Methodology Applied
Scientific EffectAdiabatic coupling:

Data Source

PatentUS20240361530A1Optical coupler
Publication Date: 2024.10.31 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20240361530A1 patent drawing
  • US20240361530A1 patent drawing
  • US20240361530A1 patent drawing

AI summary

An optical coupler is provided. The optical coupler includes: a first optical structure, and a second optical structure disposed over the first optical structure. The first optical structure includes: a first substrate, a first cladding layer disposed on the first substrate, and a first waveguide disposed on the first cladding layer. The first waveguide includes a first coupling portion, and the first coupling portion including a first taper part. The second optical structure includes: a second substrate, a dielectric layer disposed on the second substrate; and a second waveguide disposed on the dielectric layer. The second waveguide includes a second coupling portion, and the second coupling portion including a second taper part. The second taper part is disposed on and optically coupled with the first taper part, and a taper direction of the first taper part is the same as a taper direction of the second taper part.