Optical Coupling Device High Frequency Transmission

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Solution Overview

Problem

Conventional optical coupling devices face challenges in maintaining good high frequency current transmission characteristics, particularly at higher frequencies due to issues like insertion loss and leakage, which affect the efficiency of high frequency current control.

Innovation Solution

The optical coupling device design incorporates a light receiving element, a light emitting element, MOSFETs, and electrode plates with a sealing member, where the MOSFETs are strategically positioned and connected to minimize inductance and leakage, and the use of an insulating film instead of a metal plate under the light receiving element reduces parasitic capacitance and leakage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a conventional optical coupling device structure is used, then the device can transmit high frequency current, but insertion loss increases and leakage occurs at frequencies above 10 GHz

Engineering Contradiction:
Improveinsertion lossVSAvoidhigh frequency current transmission characteristics
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The patent removes the metal plate that was conventionally placed beneath the light receiving element, extracting the source of parasitic capacitance and leakage. This extraction eliminates the harmful electromagnetic coupling between the metal plate and the light receiving element, thereby reducing insertion loss and improving high frequency transmission characteristics above 10 GHz

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces an insulating film as an intermediary layer between the light receiving element and the mounting substrate. This intermediary prevents direct electromagnetic coupling and reduces parasitic capacitance, serving as a mediator that blocks the harmful interaction while maintaining structural support and electrical isolation

Inventive Principle:
Principle #24Intermediary (Mediator)

2Area of stationary object

If electrode plates are placed close to the light receiving element for compact design, then device size is reduced, but leakage and parasitic capacitance increase

Engineering Contradiction:
Improvedevice sizeVSAvoidleakage and parasitic capacitance
Core Design Contradiction:
Area of stationary objectVSObject-generated harmful factors

Solution Approach 1:

The insulating film serves as a mediator between the electrode plates and the light receiving element, allowing them to be positioned closer together for compact device size while preventing harmful electromagnetic coupling. The insulating film fills the space between these components, providing electrical isolation and reducing parasitic capacitance despite the reduced spacing

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If MOSFETs are positioned to minimize inductance, then high frequency response is improved, but device complexity increases

Engineering Contradiction:
Improvehigh frequency responseVSAvoidMOSFET positioning and connection structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies local quality optimization by positioning the MOSFETs with their source regions adjacent to the light receiving element and configuring the electrode plates to create low-inductance current paths. This localized optimization of the MOSFET region minimizes parasitic inductance in the critical signal path, improving high frequency response without requiring complex changes to the entire device structure

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances high frequency current transmission characteristics by reducing insertion loss and suppressing leakage, especially at frequencies above 10 GHz, thereby improving the overall efficiency of high frequency current control.

Implementation Method 1

a light emitting element 12 provided on the light receiving element 11

Methodology Applied
Scientific EffectLight emitting: Light Emitting Diode

Implementation Method 2

a light receiving element 11 provided with a pair of output terminals 11a, 11b

Methodology Applied
Scientific EffectLight receiving: Photoelectric Effect

Data Source

PatentUS11462525B2Optical coupling device and high frequency device
Publication Date: 2022.10.04 KK TOSHIBA
  • US11462525B2 patent drawing
  • US11462525B2 patent drawing
  • US11462525B2 patent drawing

AI summary

An optical coupling device includes a light receiving element provided with a first output terminal and a second output terminal, a light emitting element provided on the light receiving element, a first switching element, a first electrode plate, and a sealing member. The first switching element is provided side by side on the light receiving element. A first main terminal and a control terminal are provided on an upper surface of the first switching element. A second main terminal is provided on a lower surface of the first switching element. The first main terminal is connected to the first output terminal. The control terminal is connected to the second output terminal. An upper surface of the first electrode plate is connected to the second main terminal. The sealing member covers the light receiving element, the light emitting element, and the first switching element.