Optical Coupling Layer Distortion Control for Borderless Displays

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Solution Overview

Problem

Electronic devices with displays face challenges in achieving a borderless appearance due to the presence of inactive border regions, which can make devices larger and less aesthetically pleasing, and in ensuring accurate image display when using optical coupling layers that cause light displacement and distortion.

Innovation Solution

Incorporating an optical coupling layer, such as a coherent fiber bundle or Anderson localization material, to redirect light from a two-dimensional display surface to a three-dimensional output surface, while using image distortion control circuitry to modify image data based on distortion maps to account for light displacement and maintain a desired image appearance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Shape

If an optical coupling layer is used to redirect light to a three-dimensional output surface, then the display can achieve a borderless appearance with compound curvature, but light displacement and distortion occur that degrade image quality

Engineering Contradiction:
Improvedisplay surface shapeVSAvoidimage accuracy
Core Design Contradiction:
ShapeVSManufacturing precision

Solution Approach 1:

The system performs preliminary distortion correction by modifying the image data before it is displayed. Image distortion control circuitry applies distortion maps to pre-correct the image, compensating for the light displacement that will occur when light is redirected through the optical coupling layer. This ensures the final perceived image is accurate despite the optical transformation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system uses distortion maps that characterize the actual light displacement behavior of the optical coupling layer. By measuring or modeling the distortion and feeding this information back into the image processing pipeline, the system can dynamically adjust the displayed image to compensate for the optical effects, maintaining image accuracy.

Inventive Principle:
Principle #23Feedback

2Shape

If the output surface has curved profiles to eliminate inactive borders, then device aesthetics are improved, but the location where light is emitted from pixels differs from where light is visible on the output surface

Engineering Contradiction:
Improvedisplay surface shapeVSAvoidlight position accuracy
Core Design Contradiction:
ShapeVSLoss of information

Solution Approach 1:

The system pre-compensates for light position displacement by modifying image data before display. Distortion control circuitry uses distortion maps to calculate and apply position corrections, ensuring that light emitted from each pixel location is perceived at the correct position on the curved output surface, eliminating visible border regions while maintaining position accuracy.

Inventive Principle:
Principle #10Preliminary action

3Manufacturing precision

If image data is modified to account for distortion, then accurate image display is achieved, but additional processing complexity is introduced

Engineering Contradiction:
Improveimage accuracyVSAvoidprocessing complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The system performs distortion correction as a preliminary processing step before image display. By pre-calculating distortion maps and applying corrections in advance, the system maintains image accuracy while organizing the processing complexity in a manageable, systematic manner that can be efficiently implemented in display driver circuitry.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for aesthetically pleasing, borderless displays with compound curvature, ensuring accurate image display and appearance by addressing light displacement and distortion issues, enabling the display of images on arbitrary shaped surfaces without visible inactive areas.

Implementation Method 1

An optical coupling layer may be included in the electronic device. The optical coupling layer may have an input surface that receives light from the array of pixels. The light from the array of pixels may be conveyed from the input surface to an output surface.

Methodology Applied
Scientific EffectOptical guidance: Waveguide (optics)

Implementation Method 2

The optical coupling layer may be formed from a coherent fiber bundle or a layer of Anderson localization material.

Methodology Applied
Scientific EffectCoherent light transmission: Optical Fibre

Data Source

PatentUS11810534B1Distortion control in displays with optical coupling layers
Publication Date: 2023.11.07 APPLE INC
  • US11810534B1 patent drawing
  • US11810534B1 patent drawing
  • US11810534B1 patent drawing

AI summary

An electronic device may have a display layer for displaying images. An optical coupling layer having an input surface that receives light from the display panel may convey the light from the input surface to an output surface. The output surface may have different dimensions than the display layer and may have any desired shape. To account for the displacement of light between the active area and the outer surface of the optical coupling layer and to ensure the output image is perceived with the desired distortion, image data may be rendered for the output surface then modified to account for the distortion and displacement that will occur later when the image is transported by the optical coupling layer from the display active area to the output surface of the optical coupling layer. Image distortion control circuitry may modify the rendered image data based on a distortion map.