Optical Crystal Resonator Coating for Shorter, Lower-Loss Lasers

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Solution Overview

Problem

Existing laser devices configured with optical crystals between mirror devices face manufacturing challenges, energy losses, and unnecessary length, due to the low tolerance of thin film coatings for deposition errors and roughness, leading to inefficient energy use and increased resource consumption.

Innovation Solution

The use of an optical crystal as a resonator in a laser device, with thin film coatings at one or more ends, allows for internal reflection and emission of electromagnetic waves, reducing the need for mirror devices with thin film coatings and minimizing energy losses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If mirror devices with thin film coatings are used in laser devices, then electromagnetic waves can be reflected, but manufacturing precision requirements increase due to low tolerance for deposition errors and roughness

Engineering Contradiction:
Improvereflection performanceVSAvoiddeposition error tolerance
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent extracts the thin film coating from the mirror device and applies it only to the optical crystal surfaces. This eliminates the need for separate mirror devices with their own thin film coatings, thereby reducing the cumulative manufacturing precision requirements while maintaining the necessary reflection performance through internal reflection within the crystal.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent merges the functions of the mirror device and the optical crystal by making the optical crystal itself serve as the reflecting element through internal reflection. This consolidation eliminates the need for separate mirror components and their associated thin film coatings, reducing manufacturing complexity and precision requirements.

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If mirror devices with thin film coatings are used in laser devices, then electromagnetic wave reflection is achieved, but device length increases

Engineering Contradiction:
Improvereflection performanceVSAvoidcavity length
Core Design Contradiction:
ReliabilityVSLength of moving object

Solution Approach 1:

The patent combines the optical crystal and mirror functions into a single integrated component. The optical crystal performs both its primary function of generating electromagnetic waves and the secondary function of reflecting waves through internal reflection, eliminating the need for separate mirror devices and thereby reducing the overall cavity length.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent removes the separate mirror devices from the laser cavity configuration and replaces them with internal reflection mechanisms within the optical crystal itself. This extraction of the mirror function reduces the physical space required for the cavity while maintaining necessary reflection performance.

Inventive Principle:
Principle #2Taking out (Extraction)

3Reliability

If thin film coatings are used on mirror devices, then electromagnetic wave reflection is enabled, but energy losses occur due to scattering and particle collisions

Engineering Contradiction:
Improvereflection performanceVSAvoidenergy loss from scattering
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent converts the potential harm of thin film coating imperfections (which cause scattering and energy loss) into a benefit by using internal reflection within the optical crystal. The crystal's inherent optical properties enable reflection without the need for additional thin film coatings, thereby eliminating the source of scattering-related energy losses while maintaining reflection performance.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves energy efficiency by reducing energy losses from particle collisions and scattering, decreases manufacturing costs and time, and reduces the cavity length, thereby conserving space and resources.

Implementation Method 1

an optical crystal in a second portion of the laser device, the optical crystal configured to receive the first electromagnetic waves and to emit second electromagnetic waves having a second wavelength based on reception of the first electromagnetic waves

Methodology Applied
Scientific EffectFrequency conversion:

Implementation Method 2

the thin film coating configured to: support emission of the second electromagnetic waves from the optical crystal, and support internal reflection of the first electromagnetic waves within the optical crystal

Methodology Applied
Scientific EffectInternal reflection: Reflection

Data Source

PatentUS20250149844A1Laser device and method of using the same
Publication Date: 2025.05.08 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20250149844A1 patent drawing
  • US20250149844A1 patent drawing
  • US20250149844A1 patent drawing

AI summary

Some implementations described herein provide a laser device. The laser device includes a first portion of the laser device, at a proximal end of the laser device, that includes one or more optical devices, where the first portion is configured to emit first electromagnetic waves having a first wavelength. The laser device includes a second portion of the laser device, at a distal end of the laser device, that includes an optical crystal configured to receive the first electromagnetic waves and to emit second electromagnetic waves having a second wavelength based on reception of the first electromagnetic waves, where the optical crystal includes a thin film coating disposed on an end of the optical crystal, the thin film coating configured to: support emission of the second electromagnetic waves from the optical crystal, and support internal reflection of the first electromagnetic waves within the optical crystal.