Optical Current Transformer Open-Phase Detection for Standby Transformers

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Solution Overview

Problem

Existing methods fail to accurately detect open phase faults in startup/standby transformer systems, particularly under no-load conditions, leading to potential overheating, damage, and safety threats in power plants due to the inability to differentiate between open phase and single-phase ground faults.

Innovation Solution

The method employs flexible optical current transformers (CTs) to detect and identify open phase faults by monitoring the no-load current on the high-voltage side of the transformer, using specific criteria and reliability factors to issue an alarm signal, ensuring accurate detection even under low current conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional electromagnetic CT is used to detect current, then the device is simple and cost-effective, but it cannot measure the very small no-load current (0.08% of rated current) of the startup/standby transformer

Engineering Contradiction:
Improveno-load current measurement capabilityVSAvoiddetection device complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces conventional electromagnetic CT (based on electromagnetic induction) with optical CT technology that uses optical fibers and the magneto-optic effect. This substitution enables detection of extremely small no-load currents (0.08% of rated current) that electromagnetic CT cannot measure, while maintaining system reliability for open-phase fault detection in startup/standby transformers

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the detection parameter from measuring current magnitude alone to analyzing the relationship between three-phase currents and their harmonics. By examining current ratios, phase differences, and harmonic content, the system can distinguish open-phase faults from single-phase ground faults even when currents are very small, resolving the measurement precision limitation

Inventive Principle:
Principle #35Parameter changes

2Reliability

If Rogowski coil is used to detect current on the Y connection line, then the detection range is extended, but the open phase fault identification is not unique due to overlap with single-phase ground fault characteristics

Engineering Contradiction:
Improvefault detection reliabilityVSAvoidfault type identification precision
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent segments the fault detection process into multiple independent analysis dimensions: (1) three-phase current magnitude comparison, (2) phase angle difference analysis, (3) harmonic content examination, and (4) zero-sequence current assessment. This multi-dimensional segmentation allows unique identification of open-phase faults by examining each dimension separately and combining the results, resolving the ambiguity caused by Rogowski coil measurements alone

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent adds multiple analysis dimensions beyond simple current magnitude measurement. It introduces phase angle dimension, harmonic frequency dimension, and current ratio dimension to create a multi-dimensional fault signature space. This dimensional expansion enables unique identification of open-phase faults by analyzing the pattern across all dimensions simultaneously, eliminating the overlap with single-phase ground fault characteristics

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If no detection method is implemented, then the system operation is simple, but the open phase fault cannot be detected timely, leading to generator overheating or burnout

Engineering Contradiction:
Improvesystem safetyVSAvoiddetection system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent designs the optical CT-based detection system to serve multiple functions simultaneously: (1) detecting open-phase faults, (2) detecting single-phase ground faults, (3) monitoring no-load current, and (4) providing phase identification. This multi-functionality achieves high system safety without proportionally increasing complexity, as the same optical measurement infrastructure supports all detection needs

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The detection system uses the existing transformer operation data and optical CT measurements to automatically identify fault types and issue alarms without requiring additional sensors or complex external monitoring equipment. The system self-diagnoses by analyzing the patterns in the measured currents and their relationships, providing reliable safety monitoring while minimizing added complexity

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively enhances the safety and reliability of startup/standby transformer systems by sensitively and reliably identifying open phase faults, preventing accidents and reactor shutdowns.

Implementation Method 1

flexible optical current transformers (CTs) to detect and identify open phase faults by monitoring the no-load current

Methodology Applied
Scientific EffectMagneto-optic effect: Magneto-Optic Effects

Data Source

PatentEP3703210B1Optical current transformer based starting standby transformer open-phase detection method
Publication Date: 2023.03.15 NR ELECTRIC CO LTD
  • EP3703210B1 patent drawingFigure 1
  • EP3703210B1 patent drawingFigure 2
  • EP3703210B1 patent drawing

AI summary

The present invention discloses a method for detecting open phase of a startup/standby transformer based on optical CT. A startup/standby transformer in a power plant is in a no-load condition for a long time as a standby power supply. Once a single-phase open phase fault occurs, there is no significant change in the voltage phasor and voltage sequence component of each side. If not found in time, the defect may pose a great threat to the safe operation of the power plant. In the present invention, the optical CT is used to detect a three-phase current of the high-voltage side of the startup/standby transformer. If the current satisfies an open phase criterion, it is determined that an open phase fault occurs, and then, an alarm signal is given after a delay and an operator is informed to handle the fault in time. Therefore, the operation reliability of the startup/standby transformer system in the power plant is enhanced.