Optical Current Sensor with Faraday Effect and Temperature Calibration

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Solution Overview

Problem

Existing current sensors face limitations due to electromagnetic interference (EMI) and require electrical power, making them unsuitable for high-voltage applications and prone to current saturation, with challenges in accuracy and dynamic range due to temperature dependence and magnetic field interference.

Innovation Solution

The development of optical fiber current sensors using Faraday effects in glasses or crystals, which are immune to EMI, operate without electrical power, and integrate temperature sensing to enhance accuracy and stability, employing a light source with low polarization and magnetically shielded Faraday rotators to measure currents and temperatures remotely.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If electronic circuits are used for current sensing, then current measurement capability is achieved, but electromagnetic interference susceptibility increases

Engineering Contradiction:
Improvecurrent measurement accuracyVSAvoidelectromagnetic interference susceptibility
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent replaces electronic sensing circuits with an optical sensing system based on the Faraday effect. Light passes through a magneto-optic material that rotates its polarization plane in response to the magnetic field generated by the current being measured. This optical system is inherently immune to electromagnetic interference while providing accurate current measurement through polarization analysis.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If electronic current sensors are deployed at measurement locations, then current sensing is enabled, but electrical power requirement increases device complexity

Engineering Contradiction:
Improvecurrent sensing capabilityVSAvoidelectrical power requirement
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The electronic current sensor is replaced with an optical sensor system that uses a light source, magneto-optic material, and optical detectors. This system eliminates the need for electrical power at the sensing location, as the light source can be positioned remotely and the sensing itself requires no power, thereby reducing device complexity and power requirements.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Measurement precision

If temperature sensing is integrated with current sensing, then measurement accuracy is improved, but device complexity increases

Engineering Contradiction:
Improvemeasurement accuracyVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines current sensing and temperature sensing into a single integrated optical sensor head. The same optical system measures both parameters: current through the Faraday effect on polarized light, and temperature through the thermo-optic effect on the magneto-optic material. This merging approach improves measurement accuracy by compensating for temperature effects while avoiding the complexity of separate sensing systems.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

These sensors provide accurate, stable, and cost-effective current and temperature measurements, immune to electromagnetic interference, with increased dynamic range and reduced noise, enabling safe high-voltage applications and compact, lightweight designs.

Implementation Method 1

a second Faraday material that is not magnetically shielded and placed in an optical path of the polarized input beam to sense a magnetic field produced by a current to be measured

Methodology Applied
Scientific EffectFaraday effect: Faraday Effect

Implementation Method 2

an optical reflector downstream from the first and second Faraday materials along an optical path of the polarized input beam to reflect the polarized input beam back to the first and second Faraday materials and the input optical polarizer to return to the fiber line

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 3

an optical detection unit including an optical detector coupled to the fiber line to detect the reflected light from the optical sensor head that carries information of the current to be measured and an influence of a temperature at the optical sensor head

Methodology Applied
Scientific EffectPhotoelectric detection: Photoelectric Effect

Data Source

PatentUS12111338B2Reflective current and magnetic sensors based on optical sensing with integrated temperature sensing
Publication Date: 2024.10.08 YAO XIAOTIAN STEVE
  • US12111338B2 patent drawing
  • US12111338B2 patent drawing
  • US12111338B2 patent drawing

AI summary

Optical techniques and sensor devices for sensing or measuring electric currents and/or temperature based on photonic sensing techniques in optical reflection modes by using optical dielectric materials exhibiting Faraday effects are provided in various configurations. The disclosed optical sensing technology uses light to carry and transmit the current or temperature information obtained at the sensing location to a remote base station and this optical transmission allows remote sensing in various applications and provide a built-in temperature calibration mechanism to enhance the measurement accuracy in a range of different temperature conditions.