Optical Composition Suppressing Crystallization via Cyclic Carbonate

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Solution Overview

Problem

Conventional optical materials with specific dispersion characteristics for reducing chromatic aberration have limited molecular structures, leading to crystallization issues and non-uniformities when used in optical compositions, which affect their optical design and storage stability.

Innovation Solution

An optical composition comprising specific (meth)acrylate compounds with defined structural formulas, where one compound has a high secondary dispersion characteristic and the other has a branched structure, is used to create a cured product with improved refractive index dispersion characteristics and suppressed crystallization, enhancing optical design flexibility and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If organic materials with specific dispersion characteristics (high θg,F) are used to reduce chromatic aberration, then chromatic aberration-correcting function is improved, but the materials are liable to crystallize and form nonuniform portions

Engineering Contradiction:
Improvechromatic aberration-correcting functionVSAvoidstorage stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent combines a sulfone (meth)acrylate compound (Formula 1) with a cyclic carbonate (meth)acrylate compound (Formula 2) to create a composite optical composition. The cyclic carbonate compound acts as a crystallization inhibitor that prevents the sulfone compound from forming crystals and nonuniform portions, while maintaining the high secondary dispersion characteristic (θg,F) needed for chromatic aberration correction. This composite approach allows both improved reliability and stability.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The cyclic carbonate (meth)acrylate compound serves as an intermediary substance that mediates between the high-performance sulfone compound and the requirement for storage stability. It interferes with the crystallization process of the sulfone compound without significantly compromising the optical dispersion characteristics, thus enabling stable storage while maintaining chromatic aberration-correcting function.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If conventional organic materials are used, then storage stability is maintained, but the secondary dispersion characteristic (θg,F) is limited to 0.700 or less

Engineering Contradiction:
Improvestorage stabilityVSAvoidsecondary dispersion characteristic
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The patent changes the chemical composition parameters by introducing a specific ratio of cyclic carbonate (meth)acrylate compound (1-10 mass%) to sulfone (meth)acrylate compound. This parameter change enables the system to achieve θg,F > 0.700 while maintaining storage stability, overcoming the limitation of conventional materials.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If the number of lenses and constructions are limited, then device complexity is reduced, but it becomes extremely difficult to sufficiently correct chromatic aberration

Engineering Contradiction:
Improvelens constructionVSAvoidchromatic aberration correction
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent changes the optical material parameter (secondary dispersion characteristic θg,F) to achieve abnormal dispersion characteristics. This allows a single lens or simplified lens construction to correct chromatic aberration effectively, reducing the number of lenses needed while maintaining correction performance.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition achieves high refractive index dispersion characteristics and suppresses crystallization, improving the optical element's chromatic aberration-correcting function and storage stability without altering optical design, making it suitable for complex lens systems like camera lenses.

Implementation Method 1

An optical composition containing at least a compound represented by general formula (1) and a compound represented by general formula (2), wherein a content of the compound represented by general formula (2) in the optical composition is 1.0 mass % or more and 10.0 mass % or less with respect to the compound represented by general formula (1)

Methodology Applied
Scientific EffectPolymerization: Photopolymerisation

Data Source

PatentUS10370474B2Optical composition, cured product, and optical element
Publication Date: 2019.08.06 CANON KK
  • US10370474B2 patent drawing
  • US10370474B2 patent drawing
  • US10370474B2 patent drawing

AI summary

Provided is a cured product having the following characteristics: the dispersion characteristic and secondary dispersion characteristic of refractive indices are high, the cured product hardy crystallizes, and a chromatic aberration-correcting function is high. The cured product contains at least a structure represented by the general formula (4) and a structure represented by the general formula (5), in which a content of the structure represented by the general formula (5) in the cured product is 0.01 or more and 0.10 or less in terms of a substance amount ratio with respect to the structure represented by the general formula (4).