Optical Deflector Drive Using Modified Saw-Tooth Waves

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Solution Overview

Problem

Existing two-dimensional optical deflectors face challenges with resonance issues due to harmonic frequency components in synchronous saw-tooth drive voltages, leading to higher frequency vibrations and limited deflection angles, making them impractical for image display applications like projectors.

Innovation Solution

The use of modified synchronous saw-tooth waves for driving optical deflectors, which allows for a longer linear deflection period and suppresses resonance with natural frequency components, enabling effective scanning in image display devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If synchronous saw-tooth drive voltages are used to drive outer piezoelectric actuators, then the mirror can be rocked with respect to the Y-axis for vertical deflection, but harmonic frequency components resonate with natural frequencies causing higher frequency vibrations

Engineering Contradiction:
Improvevertical deflection frequencyVSAvoidharmonic resonance vibration
Core Design Contradiction:
SpeedVSObject-affected harmful factors

Solution Approach 1:

The patent applies pseudo-random binary sequence (PRBS) codes to the drive signals of outer piezoelectric actuators. This converts the harmful harmonic resonance into beneficial spread spectrum signaling, where the energy is distributed across a wide frequency range rather than concentrated at resonant frequencies. The PRBS modulation effectively masks the harmonic components and reduces their impact on the mechanically-vibrating system.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent changes the drive signal parameters from simple synchronous saw-tooth waves to PRBS-modulated signals. This parameter change transforms the frequency domain characteristics of the drive signal, spreading the energy over a broader spectrum and avoiding concentration at natural frequencies of the mirror system, thereby suppressing resonance vibrations.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the mechanically-vibrating system is hardened to increase natural frequencies, then resonance is avoided, but the deflection angle becomes smaller

Engineering Contradiction:
Improveresonance avoidanceVSAvoiddeflection angle
Core Design Contradiction:
ReliabilityVSLength of moving object

Solution Approach 1:

Instead of changing the mechanical parameters of the system (which would reduce deflection angle), the patent changes the electrical drive signal parameters to PRBS-modulated signals. This allows the system to operate at the desired deflection angles while avoiding resonance by distributing drive energy across a wide frequency spectrum rather than concentrating it at natural frequencies.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If synchronous sinusoidal-wave drive voltages with frequency much larger than natural frequencies are used, then resonance is suppressed, but the linear deflection period becomes too small for practical image display

Engineering Contradiction:
Improveresonance suppressionVSAvoideffective scanning period
Core Design Contradiction:
ReliabilityVSDuration of action of moving object

Solution Approach 1:

The patent uses PRBS-modulated drive signals which have wide spectral content, allowing the system to achieve resonance suppression without requiring the drive frequency to be much higher than natural frequencies. This maintains a sufficiently long linear deflection period for practical image display applications while still suppressing harmful resonance effects.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for a longer effective scanning period and suppresses harmonic resonance, making the optical deflector suitable for image display applications by maintaining a stable and efficient scanning mechanism.

Implementation Method 1

outer piezoelectric actuators 6a-1 to 6a-4 and 6b-1 to 6b-4 which are serving as cantilevers for rocking the mirror 1 through the movable frame 2 with respect to a Y-axis of the mirror perpendicular to the X-axis

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentEP2503375B1Driver for optical deflector using two modified synchronous saw-tooth drive voltages and method for setting the same
Publication Date: 2020.02.26 STANLEY ELECTRIC CO LTD
  • EP2503375B1 patent drawingFigure 1
  • EP2503375B1 patent drawingFigure 2
  • EP2503375B1 patent drawingFigure 3

AI summary

In an optical deflector comprising a mirror (1), a movable frame (2) for supporting the mirror, a support body (5) surrounding the movable frame, and a first group of piezoelectric actuators (6a-1, 6a-3, 6b-1, 6b-3) serving as cantilevers and a second group of piezoelectric actuators (6a-2, 6a-4, 6b-2, 6b-4) serving as cantilevers alternating with the first group of piezoelectric actuators, the piezoelectric actuators (6a-1, 6a-2, 6a-3, 6a-4, 6b-1, 6b-2, 6b-3, 6b-4) are folded at every actuator and connected from the support body to the movable frame. Each of the piezoelectric actuators is in parallel with one axis of the mirror. A driver combines first and second original saw-tooth waves having the same waveform into first saw-tooth waves. The driver generates a first drive voltage (VY1) having the first saw-tooth waves and applies the first drive voltage to the first group of piezoelectric actuators. The driver generates a second drive voltage (VY2) having second saw-tooth waves opposite in phase with the first saw-tooth waves, and applies the second drive voltage to the second group of piezoelectric actuators. A difference in phase (Δ φ) between the first and second original saw-tooth waves is a predetermined value to suppress a natural frequency (fc) of a mechanically-vibrating system of the mirror with respect to the axis thereof depending upon the piezoelectric actuators.