Portable Optical Observation Device with Conformal Battery

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Solution Overview

Problem

Conventional optical observation devices face challenges in accommodating a power supply for electronic components without increasing the device's dimensions, as there is limited space for housing batteries within the existing structure.

Innovation Solution

A portable optical observation device is designed with a flat, moisture-resistant, and flexible battery cell that follows the housing's shape, allowing for efficient use of space and easy integration, along with a protective sheathing for shock resistance and ease of maintenance, and optionally features redundant power supply and rapid manufacturing methods for the housing components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If conventional batteries are used in optical observation devices, then power supply for electronic components is achieved, but device dimensions increase due to limited installation space

Engineering Contradiction:
Improvepower supply capabilityVSAvoiddevice dimensions
Core Design Contradiction:
Use of energy by moving objectVSVolume of moving object

Solution Approach 1:

The patent transitions from conventional three-dimensional cylindrical or rectangular batteries to two-dimensional flexible battery cells. These flat battery cells can be conformally mounted on the housing surface, utilizing the external surface area rather than internal volume, thereby avoiding increase in device dimensions while providing necessary power supply capacity

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent employs flexible battery cells with thin-film construction that can be bent and shaped to follow the housing contours. This flexibility allows the batteries to be mounted on curved or irregular surfaces of the housing without requiring additional structural space, effectively solving the space constraint problem

Inventive Principle:
Principle #30Flexible shells and thin films

2Volume of moving object

If flat battery cells are used to reduce space requirements, then installation space is optimized, but protection against moisture and environmental factors becomes more challenging

Engineering Contradiction:
Improveinstallation space efficiencyVSAvoidmoisture resistance
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The battery cells are equipped with flexible protective coatings and encapsulation layers that conform to their flat geometry. These thin-film protective barriers provide moisture and environmental protection while maintaining the compact flat structure, preventing degradation of reliability despite the reduced form factor

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent uses composite material structures combining the flat battery cell with protective encapsulation layers and moisture barriers. This multi-layer composite construction provides both the space efficiency of flat cells and the environmental protection needed for reliable operation in various conditions

Inventive Principle:
Principle #40Composite materials

3Volume of moving object

If batteries are integrated into the housing structure, then compact design is achieved, but ease of maintenance and replacement is reduced

Engineering Contradiction:
Improvecompact designVSAvoidmaintenance accessibility
Core Design Contradiction:
Volume of moving objectVSEase of repair

Solution Approach 1:

The patent divides the housing structure into modular sections with dedicated battery compartments. These segmented compartments allow individual battery cells to be accessed, removed, or replaced independently without disassembling the entire device, maintaining compact integration while enabling easy maintenance

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The flat battery cells are designed to be extractable from designated compartments in the housing. Their thin profile and flexible nature allow them to be easily removed through access points in the housing structure, facilitating maintenance and replacement while keeping the overall design compact when batteries are installed

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables a compact design with reduced additional structural requirements, improved durability, and ease of maintenance while providing reliable power to electronic assemblies, such as image stabilizers and rangefinders, even in harsh environments.

Implementation Method 1

at least one planar, typically flat, battery cell... configured to... supply the electronic assembly with power

Methodology Applied
Scientific EffectElectrochemical energy conversion: Battery (electricity)

Implementation Method 2

optical elements (usually a plurality of optical elements)—which optionally are mirrors but usually are lens elements

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 3

optical elements (usually a plurality of optical elements)—which optionally are mirrors but usually are lens elements and possibly also prisms

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 4

protective sheathing for shock resistance and ease of maintenance

Methodology Applied
Scientific EffectShock resistance: Shock Hardening

Data Source

PatentUS20230384578A1Portable optical observation device
Publication Date: 2023.11.30 CARL ZEISS AG
  • US20230384578A1 patent drawing
  • US20230384578A1 patent drawing

AI summary

A portable optical observation device is provided. The portable optical observation device includes an optical group which has a plurality of optical elements arranged in distributed fashion along an optical axis, and a housing which surrounds the optical group at least radially around the optical axis. Moreover, the observation device includes at least one electronic assembly and at least one planar battery cell which is shaped against the housing, configured to be at least moisture resistant, and configured to supply the electronic assembly with power.