Optical Device Movable Unit with Permanent Magnet and Coil

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Solution Overview

Problem

Existing optical modulation devices, such as liquid crystal panels, have limitations in achieving high image resolution due to imprecise axis shifting of video light, which affects the driving precision and display characteristics of optical transmission plates in devices like wobbling devices.

Innovation Solution

An optical device with a movable unit supported by a swingable axis, featuring a permanent magnet and coil configuration that allows precise positioning and magnetic field application, enabling precise control of the distance between the magnet and coil to enhance driving efficiency and reduce moment of inertia, thus improving the shifting precision of the optical axis.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If the permanent magnet and coil are positioned closer to each other to improve driving efficiency, then the magnetic field application becomes more effective, but the risk of contact between the components increases

Engineering Contradiction:
Improvedriving efficiencyVSAvoidcomponent contact prevention
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent introduces a non-magnetic spacer as an intermediary component between the permanent magnet and the coil. This spacer maintains a precise gap that prevents direct contact between the magnet and coil while allowing the magnetic field to pass through effectively, thus resolving the contradiction between improving driving efficiency through closer positioning and preventing harmful contact between components.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If the optical transmission plate is swayed with higher precision to improve axis shifting accuracy, then image resolution increases, but the driving unit configuration becomes more complex

Engineering Contradiction:
Improveaxis shifting accuracyVSAvoiddriving unit configuration
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces a complex mechanical driving unit with an electromagnetic driving unit consisting of a permanent magnet and coil. This substitution eliminates the need for mechanical linkages and moving parts, achieving high-precision axis shifting through electromagnetic force while simplifying the overall driving unit configuration.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent employs dynamic control of the electromagnetic driving unit by varying the current applied to the coil, enabling precise control of the optical transmission plate's movement. This dynamic approach allows for high-precision axis shifting without requiring complex mechanical positioning mechanisms.

Inventive Principle:
Principle #15Dynamics

3Speed

If the moment of inertia of the movable unit is reduced to improve swinging response, then the optical axis shifting speed increases, but the structural design becomes more challenging

Engineering Contradiction:
Improveoptical axis shifting speedVSAvoidstructural design
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The patent segments the movable unit into distinct functional components: the optical transmission plate, the permanent magnet, the coil, and the non-magnetic spacer. This segmentation allows for optimized distribution of mass and strategic placement of components to minimize the moment of inertia, thereby improving swinging response and optical axis shifting speed while maintaining manageable structural design.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The optical device achieves high driving precision and efficient shifting of the optical axis, leading to improved display characteristics and increased image resolution by allowing closer placement of the magnet and coil while preventing contact and optimizing thermal expansion management.

Implementation Method 1

a coil that generates a magnetic field to be applied to the permanent magnet

Methodology Applied
Scientific EffectMagnetic field generation: Electromagnetic Induction

Implementation Method 2

a permanent magnet that is provided in the movable unit; and a coil that generates a magnetic field to be applied to the permanent magnet

Methodology Applied
Scientific EffectLorentz force: Lorentz Force

Data Source

PatentUS9799249B2Optical device and image display apparatus
Publication Date: 2017.10.24 SEIKO EPSON CORP
  • US9799249B2 patent drawing
  • US9799249B2 patent drawing
  • US9799249B2 patent drawing

AI summary

An optical device includes a glass plate, a movable unit that supports the glass plate, axis portions that swingably support the movable unit around a swing axis, a support unit that supports the axis portions and, a permanent magnet that is provided in the movable unit, and coils that are disposed to face the permanent magnet and generate a magnetic field to be applied to the permanent magnet. The movable unit includes a through hole that the permanent magnet is inserted into and a protrusion portion that protrudes inside the through hole to support the permanent magnet.