Optical Device Reflection Groove Light Reception Efficiency

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Solution Overview

Problem

Conventional optical devices with light-receiving elements outside the substrate result in increased package size due to external attachment, and internal adhesive air bubbles cause light reflection issues, reducing light reception efficiency.

Innovation Solution

An optical device with a substrate featuring an optical waveguide and a reflection groove that reflects light internally to the light-receiving element, preventing adhesive ingress and minimizing light loss by using a reflection film and carefully designed groove geometry.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the light-receiving element is disposed outside the substrate, then the light reception function is achieved, but the package size increases

Engineering Contradiction:
Improvepackage sizeVSAvoidlight reception efficiency
Core Design Contradiction:
Volume of moving objectVSEase of operation

Solution Approach 1:

The light-receiving element is integrated onto the substrate surface, merging previously separate components (substrate and light-receiving element) into a unified structure. This integration eliminates the need for external attachment, reducing package size while maintaining light reception functionality through the groove-based light guiding mechanism.

Inventive Principle:
Principle #5Merging (Combining)

2Volume of moving object

If adhesive is used to bond the light-receiving element to the substrate, then the element can be fixed internally, but air bubbles in the adhesive cause light reflection and reduce reception efficiency

Engineering Contradiction:
Improvepackage sizeVSAvoidlight reception efficiency
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The harmful adhesive layer containing air bubbles is completely removed from the light path. Instead of bonding the light-receiving element directly to the substrate with adhesive, the invention uses a groove structure that guides light from the waveguide to the element's light-receiving surface, eliminating the need for adhesive in the optical path and thus preventing air bubble-related light reflection.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The groove structure acts as an intermediary medium between the optical waveguide and the light-receiving element. Rather than using adhesive as the connecting medium (which introduces air bubbles), the groove filled with cladding material or air serves as a clean optical interface that guides light without introducing reflective interfaces.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If a groove is formed to prevent adhesive flow, then light path protection is improved, but the groove cannot traverse the optical waveguide

Engineering Contradiction:
Improvelight path protectionVSAvoidgroove configuration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The groove is positioned locally adjacent to the optical waveguide rather than traversing it, creating a localized light guiding structure. This local groove configuration protects the light path by providing a dedicated channel for light to travel from the waveguide to the light-receiving element without requiring the groove to cross the entire waveguide structure, thus simplifying the overall device complexity.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution allows for a compact optical device design with improved light reception efficiency, increasing sensitivity and reducing package size by ensuring light is directed to the light-receiving element without external adhesive-related reflections.

Implementation Method 1

a reflection groove having a bottom face that reflects light output from the optical waveguide

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

an optical waveguide that guides light

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Data Source

PatentUS9335490B2Optical device and fabrication method of optical device
Publication Date: 2016.05.10 FUJITSU OPTICAL COMPONENTS LTD
  • US9335490B2 patent drawing
  • US9335490B2 patent drawing
  • US9335490B2 patent drawing

AI summary

An optical device includes a substrate having an electrooptical effect, and including an optical waveguide that guides light and a reflection groove having a bottom face that reflects light output from the optical waveguide; and a light-receiving element positioned above the reflection groove and fixed to the substrate. The light output from the optical waveguide into the reflection groove is reflected by the bottom face of the reflection groove while traveling through a space inside the reflection groove and is incident to the light-receiving element.