Integrated Optical Device With Connection Tap Port For Alignment

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Solution Overview

Problem

Existing integrated optical devices face challenges in achieving highly accurate and simple connection between optical waveguides of different materials, such as PLC and InP, due to mode field mismatch, leading to optical loss and complex alignment processes.

Innovation Solution

The integrated optical device incorporates an optical amplifier and a connection tap port that branches a part of the signal light for monitoring alignment, allowing for accurate alignment without passing through the optical amplifier, thereby reducing optical loss.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If optical waveguides of different materials (PLC and InP) are directly connected, then device size is reduced and integration density is increased, but mode field mismatch causes optical loss and alignment difficulty

Engineering Contradiction:
Improvedevice sizeVSAvoidoptical loss
Core Design Contradiction:
Volume of moving objectVSLoss of energy

Solution Approach 1:

An optical amplifier is introduced as an intermediary component between the PLC and InP waveguides. The amplifier receives light from the PLC, amplifies it, and outputs to the InP waveguide. This mediator enables direct connection of different material waveguides while compensating for optical loss through amplification, resolving the contradiction between size reduction and optical loss.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If optical waveguides of different materials are directly connected, then integration density is increased, but alignment precision becomes more difficult due to mode field mismatch

Engineering Contradiction:
Improveintegration densityVSAvoidalignment precision
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The optical amplifier serves as a mediator that includes alignment adjustment mechanisms. These mechanisms allow for precise positioning and mode field matching between the PLC input waveguide and the amplifier input waveguide, as well as between the amplifier output waveguide and the InP waveguide. This enables high integration density while maintaining alignment precision through the adjustable intermediary component.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Loss of energy

If an optical amplifier is added to compensate for optical loss, then optical loss is reduced, but device complexity increases

Engineering Contradiction:
Improveoptical lossVSAvoiddevice complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The optical amplifier is integrated directly onto the InP substrate, merging the amplifier function with the existing InP waveguide structure. This integration approach reduces device complexity compared to separate amplifier modules, as the amplifier and waveguide form a unified component. The amplifier core is formed by introducing gain media into the InP waveguide, creating a compact integrated structure that compensates for optical loss without significantly increasing overall device complexity.

Inventive Principle:
Principle #5Merging (Combining)

4Measurement precision

If alignment adjustment mechanisms are provided at both input and output of optical amplifier, then alignment precision is improved, but device complexity increases

Engineering Contradiction:
Improvealignment precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

Alignment adjustment mechanisms are provided at both the input and output of the optical amplifier to enable preliminary alignment adjustments. The input adjustment mechanism aligns the PLC waveguide with the amplifier input, while the output adjustment mechanism aligns the amplifier output with the InP waveguide. This preliminary alignment capability ensures high precision connection before final device assembly, reducing the need for complex post-assembly adjustments and ultimately simplifying the overall device complexity.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables highly accurate alignment and reduces optical loss, simplifying the alignment process and maintaining high signal light output, even when integrating optical circuit and function elements with different refractive indices and waveguide shapes.

Implementation Method 1

an optical amplifier that amplifies signal light input from the optical function element to the optical circuit element through a connection portion

Methodology Applied
Scientific EffectOptical amplification: Light

Implementation Method 2

a connection tap port that is installed between the optical amplifier and the connection portion, branches a part of the signal light input from the optical function element through the connection portion, and outputs the signal light to the outside

Methodology Applied
Scientific EffectOptical branching: Light

Data Source

PatentUS20250030484A1Optical Circuit Device, Integrated Optical Device And Method For Manufacturing Of Integrated Optical Device
Publication Date: 2025.01.23 NIPPON TELEGRAPH & TELEPHONE CORP
  • US20250030484A1 patent drawing
  • US20250030484A1 patent drawing
  • US20250030484A1 patent drawing

AI summary

An integrated optical device includes: an optical amplifier that amplifies signal light input from the optical function element to the optical circuit element through a connection portion; and a connection tap port that is installed between the optical amplifier and the connection portion, branches a part of the signal light input from the optical function element through the connection portion, and outputs the signal light to the outside, and the connection tap port includes an input port that receives the signal light input from the optical function element to the optical circuit element through the connection portion, a demultiplexer that branches a part of the signal light, a first output port that outputs the branched part of the signal light to the outside, and a second output port that outputs a part of the branched signal light to the optical amplifier.