Optical Diffraction Component Stray Light Suppression

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Solution Overview

Problem

Existing optical diffraction components struggle to effectively suppress stray light with wavelengths differing slightly from the desired light, limiting their applicability in EUV projection systems.

Innovation Solution

An optical diffraction component with a three-level structure, where the extent ratio of the neutral diffraction structure level to the grating period is adjusted to achieve suppression of target wavelengths, utilizing structure depths that facilitate destructive interference of radiation components with different phases.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a conventional optical diffraction component with a standard grating structure is used, then the device complexity is low, but the suppression of stray light with slightly different wavelengths is ineffective

Engineering Contradiction:
Improvestray light suppressionVSAvoidgrating structure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The grating period is segmented into multiple diffraction structure levels (first, second, and third levels) with different structure depths. This segmentation allows different portions of the grating to contribute to suppressing different target wavelengths, achieving effective stray light suppression while maintaining a manageable structural complexity through systematic division of the suppression task.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the grating structure are assigned different local properties through the multi-level design. Each diffraction structure level has a specific structure depth optimized for suppressing particular target wavelengths, creating local quality variations that enable selective suppression of stray light at different wavelengths across the spectrum.

Inventive Principle:
Principle #3Local quality

2Object-affected harmful factors

If the extent of the neutral diffraction structure level is adjusted away from 50%, then the suppression of different target wavelengths is achieved, but the manufacturing precision requirements increase

Engineering Contradiction:
Improvestray light suppressionVSAvoidstructure depth precision
Core Design Contradiction:
Object-affected harmful factorsVSManufacturing precision

Solution Approach 1:

The invention changes the structural parameters of the grating by introducing multiple diffraction structure levels with different structure depths (first, second, and third levels). This parameter variation allows the system to achieve suppression of multiple target wavelengths by adjusting the extent ratios and structure depths, transforming a single-parameter optimization problem into a multi-parameter solution that can address wavelength-selective suppression more effectively.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If a three-level diffraction structure is implemented, then the suppression of multiple target wavelengths is achieved, but the device complexity increases

Engineering Contradiction:
Improvewavelength suppression capabilityVSAvoiddiffraction structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The multi-level diffraction structure serves multiple functions within a single integrated component. The first, second, and third diffraction structure levels collectively provide suppression capability for multiple target wavelengths, making the grating universally applicable for suppressing various stray light wavelengths. This multi-functionality is achieved through the systematic arrangement of different structure depths within one grating period, allowing a single component to perform what would otherwise require multiple separate elements.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves significant suppression of stray light, with reflectivity improvements of over 10 orders of magnitude at target wavelengths, enhancing the performance of EUV collectors and illumination systems.

Implementation Method 1

An optical diffraction component with a three-level structure, where the extent ratio of the neutral diffraction structure level to the grating period is adjusted to achieve suppression of target wavelengths

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 2

utilizing structure depths that facilitate destructive interference of radiation components with different phases

Methodology Applied
Scientific EffectDestructive interference: Interference

Data Source

PatentEP4022365B1Optical diffraction component
Publication Date: 2025.11.05 CARL ZEISS SMT GMBH
  • EP4022365B1 patent drawingFigure 1
  • EP4022365B1 patent drawingFigure 2
  • EP4022365B1 patent drawingFigure 3

AI summary

The invention relates to an optical diffraction component (39) having a periodic grating structure profile. The arrangement of diffraction structures is such that a wavelength range around two different target wavelengths, which are diffracted by the grating structure profile, has radiation components having three different phases which interfere destructively with one another. Diffraction structure levels (N0, N1, N2) predetermine a topography of a grating period (P) of the grating structure profile regularly repeating along a period running direction (x). These include a neutral diffraction structure level (N0), a positive diffraction structure level (N1) raised relative to the neutral level and a negative diffraction structure level (N2) lowered relative to the neutral level. Within the grating period (P) the neutral diffraction structure level (N0) has an extent along the period running direction (x) which is less than 50% of the extent of the grating period (P). A difference between the two target wavelengths is less than 50%. The result is an optical diffraction component, the possible uses of which are expanded in particular for stray light suppression.