Optical Displacement Meter Tilt Correction
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Conventional optical displacement meters face challenges in accurately measuring the displacement of objects with varying surface reflectance and tilt, leading to measurement errors due to fluctuations in light reflection and the need for precise positioning of sensor heads.
Innovation Solution
An optical displacement meter system that includes a projector for emitting strip-line-shaped light, a two-dimensional light receiving device with pixel construction parts, an amplifier, a profile computing unit, and a display unit, allowing for accurate positional adjustment and profile matching to correct for tilt and surface variations.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If conventional point light measurement is used, then the device structure is simple, but measurement accuracy deteriorates when object surface reflectance varies or object tilts
Solution Approach 1:
The patent transitions from one-dimensional point light measurement to two-dimensional strip-line light measurement. By expanding the light source from a point to a strip-line shape and using a two-dimensional light receiving device, the system captures reflection light images across multiple dimensions, enabling accurate measurement of both displacement and tilt simultaneously, thereby resolving the contradiction between measurement accuracy and device complexity
Solution Approach 2:
The patent divides the measurement function into separate processing stages: the profile computing unit calculates light reflection image positions along the third direction at each position in the second direction, and separately computes displacements. This segmentation of computation allows the system to handle complex two-dimensional measurement data efficiently, maintaining measurement accuracy while managing device complexity
2Ease of operation
If sensor head positioning is made flexible to accommodate tilted objects, then ease of operation improves, but positioning precision deteriorates
Solution Approach 1:
The patent replaces the need for precise mechanical positioning of the sensor head with an optical-computational solution. The profile computing unit automatically calculates and corrects for tilt by analyzing the two-dimensional distribution of reflection light images, eliminating the need for manual sensor head positioning adjustments while maintaining high measurement precision
Solution Approach 2:
The system performs self-correction for tilt and positioning errors through the profile computing unit, which automatically calculates the light reflection image positions and compensates for angular deviations. This self-service mechanism allows flexible sensor head positioning without sacrificing measurement accuracy, as the system autonomously corrects for positioning variations
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables precise measurement of object displacement and profile shape detection even when the object tilts, by using strip-line-shaped light and a two-dimensional light receiving device to capture and process reflection images, thereby improving measurement accuracy and reducing errors.
Implementation Method 1
irradiating an object to be measured with light, receiving the light from the object to be measured with a light receiving device to obtaining an electric signal according to the receiving light
Data Source
AI summary
The present invention provides an optical displacement meter which performs a profile search for performing positional adjustment of a profile shape. The optical displacement meter includes: an amplifier for amplifying a reception light signal from a two-dimensional light receiving device; profile computing means capable of computing a profile shape of the object to be measured on the basis of an amplification signal obtained by the amplifier in a point in the first direction by the reflection light of the light emitted from the projector; a display unit capable of displaying the profile shape of the object to be measured computed by the profile computing means; registered-profile designating means for designating a registered profile as a reference of a profile search from profile shapes displayed on the display unit; and profile matching means for performing a profile search to find a match between an input profile shape and the registered profile designated by the registered profile designating means and, on the basis of a result of the profile search, rotating or moving the input profile shape.


