Optical Distance Sensing From Phase-Amplitude Signal Processing

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Solution Overview

Problem

Complex industrial barcode scanners require additional autofocus assemblies, leading to higher manufacturing costs and increased system complexity due to separate circuit paths for grayscale and distance measurement, resulting in unreliable alignment of grayscale and distance values.

Innovation Solution

A method and device that determine distance and optical properties using a complex-valued data signal, converting the received optical signal into amplitude and phase, allowing for autofocus functionality and eliminating the need for separate signal paths by implementing signal processing in software or digital components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If separate circuit paths are used for grayscale processing and distance measurement, then each function can be independently optimized, but system complexity increases and manufacturing costs rise

Engineering Contradiction:
Improvefunctional independenceVSAvoidcircuit design complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines grayscale processing and distance measurement into a single circuit path that processes a combined signal. The system uses a single optical sensor and signal processing chain to simultaneously extract both grayscale information and distance information, eliminating the need for separate circuit paths while maintaining functional independence through software-based separation of processing tasks.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single circuit path is designed to perform multiple functions - it processes both grayscale data and distance measurement data through the same hardware infrastructure. The system uses a universal signal processing approach where the same circuit handles both types of information extraction, making the system more compact and cost-effective while reducing overall complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If separate signal paths are used for grayscale and distance measurement, then independent processing is enabled, but temporal discrepancies and propagation delay occur

Engineering Contradiction:
Improveprocessing independenceVSAvoidtemporal discrepancy
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

By merging both grayscale and distance measurement into a single signal path, the system ensures that both types of information are processed simultaneously and arrive at the same time. This eliminates temporal discrepancies and propagation delay issues that occur when separate circuit paths are used, as there is only one signal flow path for both processing tasks.

Inventive Principle:
Principle #5Merging (Combining)

3Measurement precision

If autofocus assembly is added to enable long distance scanning, then reading capability over large distances is improved, but manufacturing costs increase

Engineering Contradiction:
Improvedistance measurement capabilityVSAvoidmanufacturing cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent replaces the mechanical autofocus assembly with a software-based distance measurement approach. Instead of using physical focus adjustment mechanisms, the system uses signal processing algorithms to determine distance information from the optical signal, eliminating the need for additional mechanical components and reducing manufacturing costs while maintaining distance measurement capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables autofocus capabilities, reduces manufacturing costs and system complexity, and ensures accurate alignment of grayscale and distance values without additional hardware, facilitating compact design and efficient processing of 3D objects.

Implementation Method 1

converting the received emitted optical signal into a complex-valued digital signal

Methodology Applied
Scientific EffectPhotoelectric conversion: Photoelectric Effect

Implementation Method 2

determining the distance of the object based on the phase

Methodology Applied
Scientific EffectPhase modulation: Phase Modulation

Data Source

PatentEP4650828A1Method and devices for determining a distance of an object and an optical property of the object
Publication Date: 2025.11.19 SICK AG
  • EP4650828A1 patent drawingFigure 1
  • EP4650828A1 patent drawingFigure 2A
  • EP4650828A1 patent drawingFigure 2B

AI summary

A method for determining the distance to an object and an optical property of the object comprises the following steps: emitting an optical signal; receiving the optical signal emitted by the object; converting the received emitted optical signal into a complex-valued digital signal; determining the phase and amplitude of the complex-valued data signal; determining the distance to the object based on the phase; and determining the optical property of the object based on the amplitude.