Releasable Optical Dose Counter for Inhaler Monitoring

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Solution Overview

Problem

Existing medicament inhalers face challenges with monitoring patient usage, particularly in preventing overuse of reliever medicaments and addressing poor compliance with preventer medicaments, which can lead to reduced effectiveness and potential exacerbation events.

Innovation Solution

A releasably attachable device for medicament inhalers that includes an optical dose counter and an electronic control module, allowing for monitoring of patient usage without modifying the inhaler, and enabling continuous data collection across multiple inhaler and medicament changes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If an optical dose counter is integrated into the inhaler, then patient usage monitoring is improved, but device complexity increases

Engineering Contradiction:
Improveusage monitoring accuracyVSAvoidinhaler structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The monitoring device is segmented into separate functional modules: an optical dose counter module, an electronic control module, and a wireless communication module. This allows the monitoring functionality to be added without integrating complex structures directly into the inhaler body, thus improving monitoring accuracy while managing device complexity through modular design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

An optical intermediary system is used to detect dose dispensing events. The optical sensor detects changes in light transmission or reflection that occur when the inhaler is actuated, providing accurate usage monitoring without requiring direct mechanical contact or complex integration with the inhaler's mechanical components.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of information

If continuous monitoring across multiple inhalers is enabled, then compliance tracking is improved, but data management complexity increases

Engineering Contradiction:
Improvecompliance data continuityVSAvoiddata management system complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The electronic control module is designed with universal functionality that allows it to operate with multiple different inhaler types and medicament containers. It can continuously track usage data across different inhalers by identifying and resetting the dose counter for each new inhaler, thereby maintaining compliance data continuity without requiring separate monitoring systems for each inhaler.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system incorporates feedback mechanisms where the electronic control module receives optical signals from the dose counter, processes this information to determine usage events, and maintains a running total of cumulative doses. This feedback loop enables continuous compliance tracking while the module automatically manages data transitions between different inhalers, reducing the complexity of data management through centralized processing.

Inventive Principle:
Principle #23Feedback

3Adaptability or versatility

If the device is made releasably attachable, then adaptability is improved, but connection reliability may worsen

Engineering Contradiction:
Improveinhaler compatibilityVSAvoiddevice attachment stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The device employs a dynamic attachment mechanism that allows the monitoring unit to be easily connected to and disconnected from different inhalers. The releasable connection uses spring-loaded contacts and snap-fit structural elements that provide stable electrical and mechanical connection during use, while allowing simple attachment and detachment. This dynamic design maintains connection reliability during operation while enabling high adaptability across different inhaler types.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device effectively monitors patient usage, preventing overuse of reliever medicaments and improving compliance with preventer medicaments, thereby enhancing the effectiveness of treatment and reducing the risk of exacerbation events.

Implementation Method 1

an optical dose counter associated with said housing, said optical dose counter being adapted to determine when a dose of medicament has been dispensed by transmitting optical signals through the medicament inhaler

Methodology Applied
Scientific EffectOptical signal transmission: Light

Data Source

PatentUS12239781B2Releasable monitor with optical dose counter for a medicament inhaler
Publication Date: 2025.03.04 ADHERIUM (NZ) LTD
  • US12239781B2 patent drawing
  • US12239781B2 patent drawing
  • US12239781B2 patent drawing

AI summary

Some embodiments are directed to a device for monitoring patient usage of a medicament inhaler, being adapted to deliver doses of medicament. The device includes a housing, for releasable attachment to the medicament inhaler, and a sensor configured to determine when a dose of medicament has been dispensed from the medicament inhaler. The device is attachable to the medicament inhaler, and is subsequently operable without any modifications being required to be made to the medicament inhaler. The device may also include an electronic control module which is in communication with the sensor, the electronic control module being adapted to monitor and/or store data relating to patient usage of the medicament inhaler.