Optical Element Drive Structure for Miniaturized Flat Camera Modules

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Solution Overview

Problem

The challenge of miniaturizing optical element driving mechanisms and improving their flatness in electronic devices with image-capturing or video-recording functions has not been adequately addressed.

Innovation Solution

The optical element driving mechanism incorporates a movable portion connected to a fixed portion with a sensing assembly, utilizing magnetic elements and adhesive elements for precise positioning and closed-loop control, along with a unique configuration of openings and protrusions to enhance rigidity and flatness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the optical element driving mechanism is miniaturized, then the device size is reduced, but the structural integrity and flatness deteriorate

Engineering Contradiction:
Improvemechanism sizeVSAvoidflatness
Core Design Contradiction:
Volume of moving objectVSStability of the object's composition

Solution Approach 1:

The mechanism is divided into a fixed portion and a movable portion with distinct functions. The fixed portion provides structural support while the movable portion enables optical element actuation, allowing miniaturization without compromising overall stability

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the mechanism have different structural properties optimized for their specific functions. The fixed portion has higher rigidity for stability, while the movable portion has controlled flexibility for precise movement, resolving the contradiction between size reduction and structural integrity

Inventive Principle:
Principle #3Local quality

2Volume of moving object

If the optical element driving mechanism is miniaturized, then the device size is reduced, but the manufacturing precision deteriorates

Engineering Contradiction:
Improvemechanism sizeVSAvoidpositioning accuracy
Core Design Contradiction:
Volume of moving objectVSManufacturing precision

Solution Approach 1:

A sensing assembly detects the position of the movable portion and provides feedback signals. This closed-loop control system compensates for manufacturing tolerances and ensures precise positioning of the optical element even in the miniaturized structure

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

Traditional mechanical positioning mechanisms are replaced with a sensing assembly that uses magnetic fields or other non-contact methods to detect and control position, reducing mechanical complexity and improving positioning precision in the miniaturized device

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Ease of manufacture

If adhesive elements are used to fix magnetic elements, then the assembly is simplified, but the positioning precision may be affected

Engineering Contradiction:
Improveassembly processVSAvoidmagnetic element positioning
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

Positioning structures are pre-formed on the circuit component before the adhesive curing process. This preliminary positioning ensures that when adhesive elements are used to simplify assembly, the magnetic elements are already correctly positioned, maintaining both ease of manufacture and positioning precision

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration achieves miniaturization and improved flatness of the optical element driving mechanism, ensuring precise movement and stability of optical elements while reducing weight and enhancing structural integrity.

Implementation Method 1

The sensing assembly includes a first magnetic element and a second magnetic element. The first magnetic element and the second magnetic element are arranged on both sides of the first opening of the movable portion.

Methodology Applied
Scientific EffectMagnetic field sensing: Magnetic Field

Implementation Method 2

The first adhesive element is disposed between the first magnetic element and the movable portion. The first adhesive element is cured by thermosetting.

Methodology Applied
Scientific EffectThermosetting:

Implementation Method 3

The second adhesive element is disposed on the edge of the first magnetic element. The second adhesive element is cured by ultraviolet curing.

Methodology Applied
Scientific EffectUltraviolet curing: Photopolymerisation

Data Source

PatentUS12578624B2Optical element driving mechanism
Publication Date: 2026.03.17 ACTUTEK CORP
  • US12578624B2 patent drawing
  • US12578624B2 patent drawing
  • US12578624B2 patent drawing

AI summary

An optical element driving mechanism is provided. The optical element driving mechanism includes a movable portion, a fixed portion and a sensing assembly. The movable portion is connected with an optical element. The movable portion is movable relative to the fixed portion. The sensing assembly senses whether the movable portion is in a first position relative to the fixed portion.