Optical Element Driving Mechanism With Segmented Contacts

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Solution Overview

Problem

In optical element driving mechanisms, existing welding processes often cause previously welded contacts to detach due to heat application, and excessive mounting strength can damage the driving mechanism during assembly.

Innovation Solution

The proposed solution involves a driving mechanism with a base unit, a holding unit, an elastic element, and a driving assembly, where the base unit includes a connecting member with separate contacts that are electrically isolated from each other and connected to a circuit unit, preventing interference during welding and enhancing structural strength through insert molding and protruding structures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If multiple welding steps are performed to connect electrical contacts, then electrical connections are established, but previously welded contacts become detached due to heat application

Engineering Contradiction:
Improveelectrical connection establishmentVSAvoidcontact stability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent divides the electrical connection system into separate segments: the connecting member with its own contacts is separated from the housing with separate contacts. This segmentation allows each welding operation to be isolated and performed independently without affecting other welded joints, thus establishing electrical connections while maintaining contact stability during the manufacturing process.

Inventive Principle:
Principle #1Segmentation

2Strength

If mounting strength is increased to secure the driving mechanism, then structural stability is improved, but the driving mechanism becomes damaged due to excessive mounting strength

Engineering Contradiction:
Improvemounting strengthVSAvoiddriving mechanism integrity
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent segments the mounting structure into a base unit that receives the driving mechanism and a separate housing that provides mounting attachments. This segmentation allows the mounting strength to be concentrated at the housing level while the base unit provides a protected, stable environment for the driving mechanism, preventing damage from excessive mounting forces.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements beforehand cushioning by designing the base unit with a structure that absorbs and distributes mounting forces before they reach the driving mechanism. The base unit acts as a cushioning element that protects the driving mechanism from excessive mounting strength, ensuring structural stability without causing damage.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Volume of moving object

If contacts are positioned close together to reduce base unit size, then compactness is improved, but welding heat affects adjacent contacts causing detachment

Engineering Contradiction:
Improvebase unit sizeVSAvoidcontact stability during welding
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The patent applies segmentation by creating two separate contact systems: contacts on the connecting member and corresponding contacts on the housing. This segmentation allows adequate spacing between welded contacts while maintaining overall compactness, as each welding operation occurs at distinct locations rather than requiring multiple contacts in close proximity on a single component.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design prevents contact detachment during welding and enhances the structural integrity of the driving mechanism, allowing for reliable auto-focusing functions and improved mechanical strength, reducing the risk of damage from excessive mounting forces.

Implementation Method 1

The elastic element connects the holding unit to the base unit

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

the connecting member is formed in the body by insert molding

Methodology Applied
Scientific EffectInsert molding:

Data Source

PatentUS11719907B2Optical element driving mechanism
Publication Date: 2023.08.08 ACTUTEK CORP
  • US11719907B2 patent drawing
  • US11719907B2 patent drawing
  • US11719907B2 patent drawing

AI summary

An optical element driving mechanism is provided. The optical element driving mechanism includes a housing, a base unit, a holding unit, a driving assembly, and a metal component. The base unit is connected to the housing. The holding unit is configured to hold an optical element having an optical axis and movable relative to the housing and the base. The driving assembly is configured to drive the holding unit to move relative to the housing and the base unit. The metal component is disposed in the base unit, wherein at least a portion of the metal component is connected to the driving assembly.