Optical Element Shielding via Conductive Coatings

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Solution Overview

Problem

The increasing size of optical elements in mobile devices for higher resolution and range cameras/TOF sensors leads to weaker electrical shielding, making them more susceptible to ESD and EMI, while miniaturization increases the risk of ESD vulnerability and EMI due to closer proximity to other electronic components.

Innovation Solution

A semi-transparent electrically conductive layer and ferrite coating layers are applied on the surface of optical elements outside the metallic shielding enclosure, and electrically conductive coating layers are applied on the inner surface of the enclosure to form a complete shielding structure, which includes electrically conductive and ferrite layers interleaved with each other, connected to the metallic shielding enclosure to absorb or attenuate external electrical aggression.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the optical aperture size is increased to improve camera resolution and range, then the imaging performance is improved, but the electrical shielding effectiveness deteriorates

Engineering Contradiction:
Improvecamera resolutionVSAvoidelectrical shielding effectiveness
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent applies a composite coating structure consisting of multiple layers including transparent conductive oxide layers, ferrite layers, and protective layers. This composite structure combines the optical transparency of TCO with the electromagnetic shielding properties of ferrite, creating a multi-functional coating that maintains both imaging performance and electrical shielding effectiveness despite larger optical aperture sizes

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent modifies the optical and electromagnetic parameters of the lens surface by applying coatings with specific optical transmission characteristics and electromagnetic shielding properties. The coating structure is designed to maintain high optical transmission while providing EMI/ESD shielding, effectively changing the surface parameters of the optical element to resolve the contradiction between aperture size and shielding effectiveness

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If the optical element size is increased to improve imaging range, then the detection capability is improved, but the susceptibility to EMI and ESD increases

Engineering Contradiction:
Improveimaging rangeVSAvoidESD and EMI susceptibility
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent uses thin film coatings applied to the optical element surface to provide EMI and ESD protection. The coating structure includes multiple thin layers of transparent conductive oxide, ferrite, and protective materials that collectively provide electromagnetic shielding without adding significant bulk, thus maintaining imaging range while improving reliability

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The coating structure acts as an intermediary layer between the optical element and the external electromagnetic environment. It mediates the interaction by allowing optical transmission while blocking electromagnetic interference, protecting the imaging sensor from EMI and ESD without compromising the imaging function

Inventive Principle:
Principle #24Intermediary (Mediator)

3Volume of moving object

If the mobile device is miniaturized to improve portability, then the device size is reduced, but the ESD vulnerability and EMI risk increase due to closer proximity to electronic components

Engineering Contradiction:
Improvedevice sizeVSAvoidESD vulnerability and EMI
Core Design Contradiction:
Volume of moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent applies electromagnetic shielding coatings specifically to the optical elements and surrounding areas where EMI and ESD exposure is most critical. By localizing the shielding protection to these vulnerable areas rather than shielding the entire device, the solution addresses miniaturization constraints while providing targeted protection against electrical aggression from nearby electronic components

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides effective shielding against ESD and EMI, ensuring the performance of imaging devices by absorbing or attenuating external electrical signals without significant photon loss, and reduces cavity resonance and RF emissions, while maintaining optical transparency and broadband EMI shielding.

Implementation Method 1

A semi-transparent electrically conductive layer and ferrite coating layers are applied on the surface of optical elements outside the metallic shielding enclosure... to absorb or attenuate external electrical aggression

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

an electrically conductive coating layer applied on a surface of the optical element that is outside the metallic shielding enclosure, wherein the electrically conductive coating layer is electrically connected to the metallic shielding enclosure

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 3

a transparent electrically conductive layer... that is outside the metallic shielding enclosure

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 4

maintaining optical transparency... without significant photon loss

Methodology Applied
Scientific EffectOptical transmission: Light

Implementation Method 5

semi-transparent ferrite coating layers... electrically conductive coating layers and ferrite coating layers, wherein the electrically conductive coating layers and the ferrite coating layers are interleaved with each other

Methodology Applied
Scientific EffectFerromagnetism: Ferromagnetism

Implementation Method 6

at least one anti-reflective coating layer... to maintain optical transparency... without significant photon loss

Methodology Applied
Scientific EffectAnti-reflection: Anti-Reflective Coating

Data Source

PatentUS12081689B2Shielding of optical element from external electrical aggression
Publication Date: 2024.09.03 APPLE INC
  • US12081689B2 patent drawing
  • US12081689B2 patent drawing
  • US12081689B2 patent drawing

AI summary

Embodiments are disclosed for shielding of an optical element of an imaging device in a mobile device. In an embodiment, an imaging device includes: an optical element; a metallic shielding enclosure, wherein the optical element is partially located within the metallic shielding enclosure; an electrically conductive coating layer applied on a surface of the optical element that is outside the metallic shielding enclosure, wherein the electrically conductive coating layer is electrically connected to the metallic shielding enclosure.