Optical Element Holding Apparatus for Vibration Control

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Solution Overview

Problem

Conventional exposure apparatuses face issues with positional accuracy due to low-frequency vibration disturbances and heat generation from actuators supporting mirror gravity, and require complex systems with numerous sensors for local mirror surface corrections.

Innovation Solution

An optical element holding apparatus featuring force generating actuators for deformation, displacement causing actuators for precise positioning, and measuring devices to adjust the optical element's position, utilizing piezoelectric elements or parallel link mechanisms for high rigidity and robustness, and non-contact force actuators to absorb high-frequency vibrations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If force actuators with lower rigidity are used to deform the mirror and correct position, then the mirror can be deformed and positioned, but large positional deviation occurs under low-frequency vibration disturbances

Engineering Contradiction:
Improvemirror deformation and positioning capabilityVSAvoidpositional accuracy
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The actuator system is segmented into two distinct types: force generating actuators for deformation and displacement causing actuators for positioning. This segmentation allows each actuator type to be optimized for its specific function, with displacement causing actuators having higher rigidity to maintain positional accuracy under vibration disturbances.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the rigidity parameter of the actuators by selecting displacement causing actuators with higher rigidity for positioning functions. This parameter change enables the system to maintain positional accuracy while still achieving the required deformation capabilities through the coordinated action of both actuator types.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If force actuators are used to support the gravity of the mirror, then the mirror can be held in position, but great amount of heat is generated in the actuators

Engineering Contradiction:
Improvemirror position holding capabilityVSAvoidheat generation
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent replaces traditional mechanical force actuators with piezoelectric actuators for supporting mirror gravity. This substitution eliminates the heat generation problem associated with conventional force actuators while maintaining the ability to hold the mirror in position through precise piezoelectric actuation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the material and operating parameters of the actuators by using piezoelectric materials that can support mirror gravity without generating significant heat. This parameter change in the actuator material properties resolves the heat generation issue while maintaining position holding capability.

Inventive Principle:
Principle #35Parameter changes

3Manufacturing precision

If numerous position sensors and actuators are used to correct local mirror surface imperfections, then local deformations can be corrected, but the system arrangement becomes complicated and cost increases

Engineering Contradiction:
Improvelocal mirror surface correction capabilityVSAvoidsystem arrangement complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent makes the displacement causing actuators multi-functional by enabling them to perform both rigid-body positioning and local surface deformation correction. This universality eliminates the need for separate local position control loops with dedicated sensors and actuators, thereby reducing system complexity while maintaining local correction capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the functions of rigid-body positioning and local surface correction into a single integrated control system using the displacement causing actuators. This combining of functions reduces the number of separate components needed, simplifying the system arrangement and reducing cost.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables accurate deformation and positioning of optical elements with reduced positional deviations and simplified, cost-effective systems, capable of handling lower-frequency vibrations and high-frequency disturbances, while minimizing heat generation and system complexity.

Implementation Method 1

utilizing piezoelectric elements or parallel link mechanisms for high rigidity and robustness

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

non-contact force actuators to absorb high-frequency vibrations

Methodology Applied
Scientific EffectVibration absorption: Damping

Data Source

PatentUS7443619B2Optical element holding apparatus, exposure apparatus and device manufacturing method
Publication Date: 2008.10.28 CANON KK
  • US7443619B2 patent drawing
  • US7443619B2 patent drawing
  • US7443619B2 patent drawing

AI summary

At least one exemplary embodiment is directed to an optical element holding apparatus including a force generating actuator configured to deform the optical element, a measuring device configured to measure a position of the optical element, and a displacement causing actuator configured to position the optical element based on the measured position.