Multi-Layer Optical Element for Anti-Counterfeiting via Total Internal Reflection

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Solution Overview

Problem

Existing optical elements for counterfeit prevention lack both high security and designability, as they often rely on single optical structures that are easily replicable and lack versatility in reflection and transmission patterns depending on the observation angle.

Innovation Solution

A multi-optical element structure comprising a second layer with a relief structure on its front surface, a first layer filling the relief structure, and a third layer interposed between them, with specific refractive index differences to achieve total reflection and unique optical effects in different regions, allowing varying transparency and optical effects based on the observation angle.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single optical structure is used for counterfeit prevention, then the device complexity is reduced, but the security and designability are insufficient

Engineering Contradiction:
Improveoptical structure complexityVSAvoidcounterfeit prevention property
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The optical element is divided into multiple functional layers: a first layer with a first relief structure for total internal reflection, a second layer with a second relief structure for diffraction/reflection, and a third layer with a third relief structure for additional optical effects. Each layer operates independently to provide specific optical functions, creating a multi-layered security system that is difficult to replicate while maintaining manageable complexity through modular design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs composite optical structures combining different relief structure types (first, second, and third relief structures) with varying optical properties. The first relief structure utilizes total internal reflection, the second provides diffraction and reflection, and the third adds additional optical effects. This composite approach creates a synergistic security system where the combination of different optical mechanisms provides enhanced counterfeit prevention capability.

Inventive Principle:
Principle #40Composite materials

2Illumination intensity

If reflective plates are used to provide high contrast, then visibility is improved, but transparency is impaired at certain observation angles

Engineering Contradiction:
Improvecontrast of reflection and transmissionVSAvoidtransparency at observation angle
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

Different regions of the optical element have different optical properties tailored to specific observation angles. The first relief structure is optimized for total internal reflection at specific angles, while the second and third relief structures provide different optical effects at other angles. This local optimization ensures that each region maintains its intended optical function across the desired observation angle range, balancing contrast and transparency requirements.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The optical element dynamically changes its optical properties based on the observation angle. As light incident angle changes, the different relief structures activate different optical mechanisms: total internal reflection, diffraction, and reflection. This dynamic behavior allows the element to provide high contrast at certain angles while maintaining transparency at others, adapting its optical characteristics to the viewing conditions.

Inventive Principle:
Principle #15Dynamics

3Reliability

If the observation angle and reflective plate are made parallel, then transparency is maximized, but the optical effects are reduced

Engineering Contradiction:
ImprovetransparencyVSAvoidoptical effect visibility
Core Design Contradiction:
ReliabilityVSIllumination intensity

Solution Approach 1:

The optical element segments the optical effects across multiple layers and angles. While one layer may be optimized for transparency at a specific angle, other layers provide optical effects at different angles. The first relief structure provides total internal reflection at certain angles, while the second and third structures provide diffraction and reflection effects at other angles, ensuring that transparency and optical effects are both achieved through spatial and angular segmentation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from a single-angle optimization to a multi-angle, multi-dimensional optical design. By incorporating multiple relief structures with different orientations and optical properties, the element creates optical effects that span multiple observation angles and dimensions. This dimensional expansion allows the element to maintain transparency in one dimension while providing strong optical effects in other dimensions, satisfying both requirements simultaneously.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration provides a high counterfeit prevention property while enabling designability by creating distinct optical effects on the front and back surfaces, enhancing security and visibility of underlying information.

Implementation Method 1

a first region configured such that an electromagnetic wave that enters from a side of the first layer in a preliminarily set specific angle range is totally reflected due to at least one of a ratio of a refractive index of the second layer to a refractive index of the first layer and a relief structure disposed in the first region

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

The relief structure disposed in the second region causes at least one of diffraction, interference, scattering, refraction, and absorption of an electromagnetic wave

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 3

The relief structure disposed in the second region causes at least one of diffraction, interference, scattering, refraction, and absorption of an electromagnetic wave

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 4

a second region configured such that the electromagnetic wave that enters from the first layer side is reflected by a refractive index difference between the first layer and the third layer

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS11167582B2Optical element and information recording medium for counterfeit prevention
Publication Date: 2021.11.09 TOPPAN HOLDINGS INC
  • US11167582B2 patent drawing
  • US11167582B2 patent drawing
  • US11167582B2 patent drawing

AI summary

There is provided an optical element for counterfeit prevention that has both high counterfeit preventing property and designability by a multi-optical element structure. The optical element has a second layer (3) having a relief structure on a front surface, a first layer (2) disposed on the second layer (3), and a third layer (6) in a thin film interposed between the second layer (3) and the first layer (2) and formed along a front surface of the relief structure. The second layer (3) has a refractive index lower than a refractive index of the first layer (2) and the third layer (6) has a refractive index higher than the refractive index of the first layer (2). The optical element has at least a first region (4) and a second region (5) in a plan view. In the first region (4), an electromagnetic wave that enters from a side of the first layer (2) in a specific angle range is configured to be totally reflected. In the second region (5), a relief structure that causes at least one of diffraction, interference, scattering, refraction, and absorption of an electromagnetic wave is disposed and the electromagnetic wave entering from the first layer (2) side is configured to be reflected by a refractive index difference between the first layer (2) and the third layer (6).