Optical Element with Continuous Tilt Retardation Layers

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Solution Overview

Problem

Existing display devices suffer from light leakage in oblique directions at the azimuths at the top and bottom positions, leading to decreased contrast ratio and unintended color appearance during observation from an oblique direction.

Innovation Solution

An optical element comprising a specific configuration of polarizers and retardation layers, where the tilt angles of anisotropic molecules in the retardation layers change continuously, and the polarizers are aligned relative to the retardation layers to reduce light leakage and color distortion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If a prism sheet is used to focus light from the light source to the front, then light collection efficiency is improved, but side lobe light is generated causing light leakage in oblique directions

Engineering Contradiction:
Improvelight collection efficiencyVSAvoidside lobe light
Core Design Contradiction:
Use of energy by moving objectVSObject-generated harmful factors

Solution Approach 1:

The patent introduces a polarizing plate as an intermediary component between the prism sheet and the liquid crystal panel. This polarizing plate selectively transmits or blocks light based on its polarization state, thereby suppressing side lobe light generated by the prism sheet while maintaining the light collection efficiency of the prism sheet structure

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the optical parameters of the system by introducing polarization control. By configuring the polarizing plate with specific transmission axes and combining it with retardation films, the system modifies the polarization state of light to eliminate side lobe light while preserving useful light transmission

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If conventional optical elements are used to improve viewability, then external light reflection is reduced, but light leakage in oblique directions and coloring during observation from oblique direction are not addressed

Engineering Contradiction:
Improveexternal light reflectionVSAvoidlight leakage in oblique directions
Core Design Contradiction:
Object-affected harmful factorsVSObject-generated harmful factors

Solution Approach 1:

The patent employs a composite optical structure combining multiple different optical components: a polarizing plate, a first retardation film, a second retardation film, and a prism sheet. This composite structure addresses multiple optical issues simultaneously - external light reflection, side lobe light, and oblique viewing color distortion - by leveraging the complementary properties of each component

Inventive Principle:
Principle #40Composite materials

3Object-generated harmful factors

If the tilt angles of anisotropic molecules are increased to reduce oblique light transmission, then light leakage is reduced, but color distortion in oblique directions increases

Engineering Contradiction:
Improvelight leakageVSAvoidcolor distortion
Core Design Contradiction:
Object-generated harmful factorsVSEase of manufacture

Solution Approach 1:

The patent divides the retardation function into two separate retardation films with different optical characteristics. The first retardation film has anisotropic molecules tilted at angles between 10-30 degrees, while the second retardation film has anisotropic molecules tilted at angles between 45-75 degrees. This segmentation allows each film to address specific aspects of oblique light control without causing excessive color distortion

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies different tilt angle characteristics to different regions (layers) of the optical system. By configuring the first and second retardation films with distinct tilt angle ranges and optical properties, each layer performs a specialized function in controlling oblique light, achieving overall suppression of light leakage while maintaining color accuracy

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The optical element effectively reduces or prevents light leakage in oblique directions and minimizes color distortion during observation from an oblique angle, thereby enhancing the contrast ratio and image quality.

Implementation Method 1

a first retardation layer containing first anisotropic molecules; a second retardation layer containing second anisotropic molecules

Methodology Applied
Scientific EffectBirefringence: Birefringence

Implementation Method 2

a first polarizer; and a second polarizer, wherein a transmission axis of the first polarizer is parallel to a transmission axis of the second polarizer

Methodology Applied
Scientific EffectPolarization: Polarisation

Data Source

PatentUS20250130458A1Optical element and display device
Publication Date: 2025.04.24 SHARP DISPLAY TECHNOLOGY CORP
  • US20250130458A1 patent drawing
  • US20250130458A1 patent drawing
  • US20250130458A1 patent drawing

AI summary

The optical element includes: a first polarizer; a first retardation layer; a second retardation layer; and a second polarizer. First anisotropic molecules near the first polarizer are greater in tilt angle than first anisotropic molecules near an interface with the second retardation layer, with the tilt angles of the first anisotropic molecules continuously changing in a thickness direction. Second anisotropic molecules near the second polarizer are greater in tilt angle than second anisotropic molecules near an interface with the first retardation layer, with the tilt angles of the second anisotropic molecules continuously changing in a thickness direction. Transmission axes of the first and second polarizers are parallel. Slow axes of the first and second retardation layers are parallel. The transmission axis of the first polarizer is parallel to or orthogonal to the slow axes of the first and second retardation layers.