Optical Element with Roughened Outer Circumference Surface

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Solution Overview

Problem

Existing optical elements are insufficient in attenuating unwanted light that does not contribute to image formation, leading to ghosting and flare in imaging lenses.

Innovation Solution

The optical element features a roughened outer circumference surface around its effective portion, which effectively scatters and attenuates reflected light, preventing ghosting and flare by design rather than relying solely on embossed layers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a non-parallel surface is used on the outer circumference to redirect reflected light, then light direction control is improved, but the power attenuation of reflected light is insufficient

Engineering Contradiction:
Improvelight direction controlVSAvoidreflected light power attenuation
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The patent applies different surface treatments to different regions: the object-side surface and image-side surface maintain optical quality for image formation, while the outer circumference surface is specifically roughened to scatter reflected light. This local differentiation resolves the contradiction by providing direction control where needed without compromising overall light transmission quality.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent converts the harmful effect of reflected light (which causes ghosting and flare) into a beneficial scattering effect. By roughening the outer circumference surface, reflected light that would otherwise be harmful is scattered in multiple directions, attenuating its power and preventing it from forming unwanted images on the sensor.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Object-affected harmful factors

If an embossed layer is added to scatter light, then light scattering is improved, but manufacturing complexity and trial-and-error adjustments increase

Engineering Contradiction:
Improveghosting and flare reductionVSAvoidmanufacturing complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent merges the light scattering function directly into the outer circumference surface of the optical element itself, rather than adding a separate embossed layer. This integration eliminates the need for additional manufacturing steps and assembly operations, reducing complexity while achieving the same ghosting and flare reduction effect.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The optical element's outer circumference surface itself provides the light scattering function through roughening, eliminating the need for separate embossed layers or additional components. The structure serves its own light control needs, simplifying the overall device architecture and manufacturing process.

Inventive Principle:
Principle #25Self-service

3Loss of energy

If the outer circumference surface is roughened, then reflected light attenuation is improved, but surface precision may be compromised

Engineering Contradiction:
Improvereflected light power attenuationVSAvoidsurface precision
Core Design Contradiction:
Loss of energyVSManufacturing precision

Solution Approach 1:

The patent applies roughening only to the outer circumference surface, while maintaining high precision on the object-side and image-side surfaces that are critical for optical performance. This localized approach achieves reflected light attenuation without compromising the precision needed for image formation.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent segments the optical element's surface into different functional zones: precision-optical surfaces (object-side and image-side) and a roughened surface (outer circumference). This segmentation allows each zone to be optimized for its specific function without interfering with the precision requirements of other zones.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The roughened surface significantly reduces the power of unwanted light, thereby minimizing ghosting and flare, enhancing image quality and eliminating the need for trial-and-error adjustments in lens design.

Implementation Method 1

The outer circumference surface includes a roughened portion. The roughened portion attenuates unwanted light reflected by the outer circumference surface of the optical element.

Methodology Applied
Scientific EffectLight scattering: Scattering

Data Source

PatentUS11841499B2Optical element and imaging lens
Publication Date: 2023.12.12 TOKYO VISIONARY OPTICS CO LTD
  • US11841499B2 patent drawing
  • US11841499B2 patent drawing
  • US11841499B2 patent drawing

AI summary

An object is to provide an optical element and an imaging lens that reproduce clear images by restraining ghosting, flare, and/or similar occurrences caused by unwanted light reflected by the outer circumference surface of an edge of the optical element. An optical element 100 includes an optical effective portion 101 and an edge 102. The edge 102 is located around the optical effective portion 101 and has an outer circumference surface 103. The outer circumference surface 103 includes roughened portions 200. An imaging lens uses the optical element 100.