Optical Encoder Interpolation Circuit With Four-Comparator Routing

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Solution Overview

Problem

Conventional optical encoders face challenges in achieving high positioning accuracy while maintaining low power consumption and silicon area usage, especially when requiring high interpolation factors, as they necessitate increased numbers of comparators, leading to higher power consumption and reduced detection accuracy.

Innovation Solution

The optical encoder employs a phase shifter circuit, multiplexers, and a limited number of comparators (only four) to generate and process phase-shifted signals, utilizing multiplexers and digital circuits to selectively route signals to comparators, thereby maintaining low power consumption and silicon area usage even at high interpolation factors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the number of comparators is increased to achieve higher positioning accuracy, then measurement precision is improved, but device complexity and power consumption increase

Engineering Contradiction:
Improvepositioning accuracyVSAvoidnumber of comparators
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent divides the signal processing into multiple stages: a phase shifter circuit generates multiple phase-shifted signals, multiplexers selectively route these signals, and only four comparators are needed to process the segmented signal paths. This segmentation allows high interpolation factors without proportionally increasing the number of comparators.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs dynamic signal routing through multiplexers that selectively connect different phase-shifted signals to the comparators based on the interpolation factor. This dynamic configuration allows the same four comparators to handle various interpolation factors (e.g., 16x, 32x, 50x) without requiring a fixed increase in comparator数量.

Inventive Principle:
Principle #15Dynamics

2Measurement precision

If the number of comparators is increased to achieve higher positioning accuracy, then measurement precision is improved, but power consumption increases

Engineering Contradiction:
Improvepositioning accuracyVSAvoidpower consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

By segmenting the signal processing function across a phase shifter circuit, multiplexers, and a minimal set of four comparators, the patent achieves high interpolation factors without the exponential increase in power consumption that would result from using many comparators in parallel.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The four comparators serve multiple functions by processing different phase-shifted signals routed through the multiplexers. This multi-functionality allows the same comparators to achieve various interpolation factors (16x, 32x, 50x) without requiring additional comparator circuits for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Measurement precision

If the number of comparators is increased to achieve higher positioning accuracy, then measurement precision is improved, but silicon area increases

Engineering Contradiction:
Improvepositioning accuracyVSAvoidsilicon area
Core Design Contradiction:
Measurement precisionVSArea of stationary object

Solution Approach 1:

The patent segments the interpolation function across a phase shifter circuit that generates multiple phase-shifted signals, multiplexers that route these signals, and only four comparators. This segmentation achieves high interpolation factors (e.g., 50x) without requiring a large array of comparators, thus reducing silicon area.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The multiplexers act as intermediaries between the phase shifter circuit and the comparators, selectively routing the appropriate phase-shifted signals to the four comparators. This intermediary function enables high interpolation factors without directly increasing the comparator count, thereby reducing silicon area consumption.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration allows for high positioning accuracy with reduced power consumption and silicon area usage, achieving significant savings in both metrics compared to conventional designs, with the 50-times interpolation circuit example demonstrating 70% silicon area savings and 1/16th the current consumption.

Implementation Method 1

The phase shifter circuit is configured to receive a first signal, a second signal, a third signal and a fourth signal from an amplifier, and output 4N phase shifted signals

Methodology Applied
Scientific EffectPhase shifting:

Implementation Method 2

The first multiplexer is configured to receive 2N phase shifted signals among the 4N phase shifted signals from the phase shifter circuit

Methodology Applied
Scientific EffectSignal switching:

Implementation Method 3

The first comparator is configured to receive a first pair of phase shifted signals via a plurality of first switches of the first multiplexer and generate a first comparison signal

Methodology Applied
Scientific EffectVoltage comparison:

Data Source

PatentUS11616503B2Optical encoder with interpolation circuit
Publication Date: 2023.03.28 PIXART IMAGING INC
  • US11616503B2 patent drawing
  • US11616503B2 patent drawing
  • US11616503B2 patent drawing

AI summary

There is provided an optical encoder including a phase shifter circuit, two multiplexers, two digital circuits and four comparators. The phase shifter circuit receives signals from an amplifier and outputs multiple phase shifted signals. Each of the two multiplexers receives a half of the multiple phase shifted signals and outputs two pairs of phase shifted signals, each pair having 180 degrees phase difference, respectively to two comparators connected thereto. Each of the two digital circuits controls the corresponding multiplexer to select the two pairs of phase shifted signals from the half of the multiple phase shifted signals.