Optical Encoder Scale with 2D Code for Traceability
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing optical encoder scales lack effective traceability methods, leading to issues with misreading, typographical errors, and inefficiencies in identification processes.
Innovation Solution
Incorporating an optical pattern with two regions of different reflectance or transmittance, along with a two-dimensional code, into the optical encoder scale to ensure accurate and efficient traceability.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If identification information is determined with the human eye, then reading accuracy may be compromised, but manual reading is simple and does not require additional equipment
Solution Approach 1:
The patent introduces a two-dimensional code as an intermediary element on the optical scale that bridges the gap between manual visual inspection and machine-based identification. The two-dimensional code can be read by both human eyes and OCR systems, providing a universal identification mechanism that improves reading accuracy while maintaining simplicity.
Solution Approach 2:
The patent enables substitution of manual visual reading with automated OCR-based reading by incorporating machine-readable two-dimensional codes on the optical scale. This allows the system to transition from purely mechanical/optical visual inspection to automated optical character recognition, improving efficiency and accuracy.
2Productivity
If OCR is used to read identification information, then efficiency and cost are improved, but misreading may still occur
Solution Approach 1:
The two-dimensional code serves as an intermediary that is specifically designed to be machine-readable while maintaining visual readability. This intermediary format ensures high compatibility with OCR systems, enabling efficient automated reading with reduced misreading errors compared to traditional text-based identification.
Solution Approach 2:
The patent changes the format of identification information from traditional text to two-dimensional code structure. This parameter change in the information representation format enhances machine readability and reduces OCR misreading while maintaining the ability to convey identification data efficiently.
3Reliability
If traditional identification methods are used, then the system remains simple, but traceability and production history tracking are compromised
Solution Approach 1:
The two-dimensional code on the optical scale serves multiple functions: it provides unique identification for traceability, enables both manual and automated reading, and can encode production history information. This multi-functional approach enhances traceability without requiring separate identification systems.
Solution Approach 2:
The patent transitions from one-dimensional text-based identification to two-dimensional code structure. This dimensional change allows for more information to be encoded in a compact space, enabling comprehensive traceability data storage while maintaining a simple appearance on the optical scale.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The proposed solution enhances traceability by improving reading accuracy and reducing labor costs, while also allowing for the recording of extensive information in a compact space.
Implementation Method 1
an optical pattern including two regions with different reflectance or transmittance
Implementation Method 2
an optical pattern including two regions with different reflectance or transmittance
Data Source
AI summary
The present disclosure provides an optical encoder scale comprising an optical pattern including two regions with different reflectance or transmittance, wherein the optical encoder scale includes a two-dimensional code.