Optical Angle Encoder Compensation for Geodetic Surveying Precision

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Solution Overview

Problem

Geodetic surveying instruments suffer from mechanical imperfections and environmental influences that cause measurement errors, requiring complex and time-consuming calibration procedures to maintain precision, which are not effective in real-world conditions.

Innovation Solution

Implement a geodetic surveying instrument with optical angle encoders that capture images of a code carrier using non-collimated light, allowing for the determination of target direction and distance by evaluating code images considering all six degrees of freedom, including rotational and translational movements, to compensate for axis misalignments and deformations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If complex calibration procedures are implemented to maintain measurement precision, then measurement precision is improved, but time consumption and operational complexity increase

Engineering Contradiction:
Improvemeasurement precisionVSAvoidcalibration time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The system performs self-calibration by automatically detecting axis misalignments and computing correction values without requiring external calibration equipment or procedures. The angle encoders continuously monitor the positions of the first and second axes, and the controller automatically determines correction values to compensate for misalignments, enabling the instrument to maintain precision through self-service calibration

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system implements feedback by continuously monitoring the actual positions of the rotation axes using angle encoders and comparing them against ideal positions. The controller uses this feedback information to automatically compute and apply correction values, creating a closed-loop system that maintains measurement precision through continuous self-adjustment without requiring external calibration

Inventive Principle:
Principle #23Feedback

2Measurement precision

If complex calibration procedures are implemented to maintain measurement precision, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvemeasurement precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system eliminates the need for external calibration equipment and complex calibration procedures by implementing self-service calibration. The angle encoders and controller work together to automatically detect misalignments and compute correction values, simplifying the overall system while maintaining precision through automated self-calibration capabilities

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system replaces complex mechanical calibration procedures with an automated electronic system. Angle encoders electronically monitor axis positions, and the controller computationally determines correction values, substituting mechanical calibration complexity with electronic sensing and computational processing that simplifies the overall device architecture

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Device complexity

If traditional angle encoders are used that only measure rotational position, then device simplicity is maintained, but measurement precision deteriorates due to inability to compensate for axis misalignments

Engineering Contradiction:
Improvedevice complexityVSAvoidmeasurement precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The system transitions from traditional single-dimensional rotational position measurement to multi-dimensional measurement by adding angle encoders that measure both the first and second rotation axes simultaneously. This dimensional expansion enables the system to detect axis misalignments and apply corrections in multiple directions, improving measurement precision without excessive complexity

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The angle encoder system serves multiple functions: it measures rotational position, detects axis misalignments, and provides data for computing correction values. This multi-functionality allows the same hardware components to address multiple measurement challenges, improving precision while maintaining reasonable device complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Adaptability or versatility

If the instrument is used in tilted positions to increase adaptability, then adaptability is improved, but measurement precision deteriorates due to gravity-induced deformations

Engineering Contradiction:
ImproveadaptabilityVSAvoidmeasurement precision
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The system compensates for gravity-induced deformations by dynamically adjusting measurement parameters based on the instrument's orientation. The angle encoders detect changes in axis positions caused by tilting, and the controller computes correction values that account for gravitational effects, allowing the instrument to maintain precision across a range of operational positions and orientations

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces measurement effort and calibration time while maintaining precision, enabling accurate surveying even in tilted positions and compensating for environmental influences, and provides health monitoring for instrument maintenance.

Implementation Method 1

having a code carrier and one or multiple image sensors for capturing an image of code of the code carrier, using non-collimated light

Methodology Applied
Scientific EffectOptical imaging: Photography

Data Source

PatentEP4464983B1Opto-electronic geodetic surveying instrument
Publication Date: 2026.04.01 HEXAGON INNOVATION HUB GMBH
  • EP4464983B1 patent drawingFigure 1~2
  • EP4464983B1 patent drawingFigure 3a~3e
  • EP4464983B1 patent drawingFigure 4a~4c

AI summary

A geodetic surveying instrument (1) comprising a sighting unit (23) for aiming in a target direction (t) at a measurement target point, a defined axis of rotation for setting the target direction (t) by rotation about the axis (v, h), an optical angle encoder (2) for determining the target direction (3), having a code carrier (3) and at least one image sensor (4) for capturing an image of code -denoted code image (11)- of the code carrier (3), whereby the code carrier (3) and image sensor (4) are rotatable relative to one another about the defined axis of rotation (v) as a first degree of freedom. The controller (25) is configured to determine the target direction (t) based on evaluation of a code image (11) of the image sensor (4). The target direction (t) is determined not only with respect to a rotational position in said first degree of freedom of code carrier (3) relative to image sensor (4) but also with respect to a further position in at least a further degree of freedom of code carrier (3) relative to image sensor (4).