Optical Engine Heat Dissipation via External Airflow

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Solution Overview

Problem

Conventional optical engine modules experience high temperatures due to poor heat dissipation within airtight housings, affecting image quality and durability in projectors.

Innovation Solution

An optical engine module with a heat dissipation assembly that includes a fan and air duct, directing airflow from outside the housing through vents to dissipate heat efficiently, thereby reducing internal temperatures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If the housing is made airtight to avoid dust pollution, then the protection against dust is improved, but the heat dissipation efficiency deteriorates

Engineering Contradiction:
Improvedust pollutionVSAvoidheat dissipation efficiency
Core Design Contradiction:
Object-affected harmful factorsVSTemperature

Solution Approach 1:

The housing is segmented into a dust-proof sealed chamber for optical elements and a separate heat dissipation system with independent airflow channels. The heat dissipation assembly operates outside the sealed housing, drawing air from the external environment through dedicated air inlets and exhausts, thus preventing dust ingress while maintaining effective heat removal from optical elements.

Inventive Principle:
Principle #1Segmentation

2Temperature

If the fan is placed inside the housing to dissipate heat, then the heat dissipation function is provided, but the device complexity and dust pollution risk increase

Engineering Contradiction:
Improveheat dissipation functionVSAvoiddevice complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The fan is extracted from the internal housing and repositioned to the external environment. The heat dissipation assembly is disposed outside the optical engine housing, with air inlets and exhausts that communicate with the external environment. This extraction eliminates the need for internal fan mounting structures and sealing mechanisms, reducing device complexity while maintaining effective heat dissipation.

Inventive Principle:
Principle #2Taking out (Extraction)

3Temperature

If the fan is placed inside the housing, then the heat dissipation is provided, but the risk of dust pollution from the fan increases

Engineering Contradiction:
Improveheat dissipationVSAvoiddust pollution risk
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The fan is removed from the sealed housing interior and relocated to the external environment. By disposing the heat dissipation assembly outside the optical engine housing, the fan no longer operates within the dust-proof sealed space, thereby eliminating the risk of dust pollution from the fan while preserving effective heat dissipation through dedicated external airflow paths.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances heat dissipation efficiency, improving image quality and projector durability by utilizing external cold air to cool optical elements.

Implementation Method 1

the heat dissipation assembly is disposed outside the optical engine housing and adapted to generate airflow flowing through the first vent, the first optical element and the second vent

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Implementation Method 2

the temperature of the optical element may rise by the irradiation of the light beam of the light source

Methodology Applied
Scientific EffectThermal Conduction: Conduction (thermal)

Implementation Method 3

the heat dissipation assembly is disposed outside the optical engine housing and adapted to generate airflow flowing through the first vent, the first optical element and the second vent

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS20230099262A1Optical engine module and projection apparatus
Publication Date: 2023.03.30 CORETRONIC CORPORATION
  • US20230099262A1 patent drawing
  • US20230099262A1 patent drawing
  • US20230099262A1 patent drawing

AI summary

An optical engine module is adapted to a projection apparatus. The optical engine module includes an optical engine housing, a first optical element and a heat dissipation assembly. The optical engine housing has a first vent and a second vent. The first optical element is disposed in the optical engine housing and adjacent to the first vent. The heat dissipation assembly is disposed outside the optical engine housing and adapted to generate airflow flowing through the first vent, the first optical element and the second vent. The heat dissipation assembly includes a fan and an air duct, in which the air duct is connected between the first vent and the fan. A projection apparatus having the optical engine module is also provided.