Optical Feedback Follow Current Extinguishing Aid

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Solution Overview

Problem

Existing surge protection devices, such as spark gaps and gas discharge tubes, face challenges in efficiently extinguishing follow currents, leading to premature aging and system disturbances due to inadequate control over the extinguishing process.

Innovation Solution

An electronic follow-current extinguishing aid that includes an optical monitoring element to detect current flow and an electronically controlled switching element, allowing for quick and controlled shutdown of the follow current, thereby minimizing component stress and extending lifespan, while also providing remote monitoring and signaling for enhanced operational safety.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a semiconductor (transistor) connected in parallel is switched on for a fixed time to extinguish the spark gap, then the follow current is extinguished, but the short circuit is always of the same length regardless of whether the spark gap has already been extinguished, leading to strong repercussions on the system being protected and unnecessary strain on the transistor

Engineering Contradiction:
Improvefollow current extinguishingVSAvoidsystem repercussions and component strain
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent employs optical feedback by detecting the light emission from the spark gap to determine when the arc has been extinguished. The control unit receives the detection signal and uses it to control the switching element, ensuring the short circuit is removed precisely when needed rather than using a fixed time delay. This feedback mechanism eliminates unnecessary strain on components and prevents strong repercussions on the protected system.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent replaces the mechanical/electrical fixed-time switching control with an optical detection-based control system. By substituting the fixed-time control mechanism with an optical feedback system that detects arc extinction visually, the system achieves precise control without unnecessary component stress and system repercussions.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If a temperature-variable resistor with a positive coefficient (PTC) is connected in parallel to a gas discharge tube and thermal coupling is used to extinguish the follow current, then the current commutates to the PTC, but the thermal coupling is very sluggish causing the GDT to carry the follow current for a relatively long time and both elements are subject to rapid aging

Engineering Contradiction:
Improvefollow current extinguishingVSAvoidfollow current carrying time and component lifespan
Core Design Contradiction:
ReliabilityVSDuration of action of moving object

Solution Approach 1:

The patent replaces the thermal coupling mechanism with an optical detection and electronic control system. Instead of relying on slow thermal diffusion to detect arc extinction and control the switching element, the system uses optical sensors to detect light emission from the spark gap and electronically controls the switching element to open immediately when the arc is extinguished. This substitution dramatically reduces the time the GDT carries follow current and prevents rapid aging of components.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the detection parameter from thermal (temperature-based PTC response) to optical (light emission detection). By detecting the optical parameter of light emission from the spark gap, the system achieves immediate response to arc extinction conditions, eliminating the sluggish thermal response time and the associated component aging problems.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If thermal coupling is used with a PTC to extinguish the follow current, then the GDT can be extinguished, but the PTC will remain conductive for a longer period of time until it has cooled down, causing both elements to be subject to rapid aging

Engineering Contradiction:
Improvefollow current extinguishingVSAvoidPTC conductive duration and component aging
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The patent uses optical feedback to detect when the arc is extinguished and immediately controls the switching element to open, preventing the PTC from remaining conductive for an extended period. The feedback signal from the optical detector directly controls the switching element's operation, ensuring it opens promptly when the arc extinguishes, thereby minimizing the duration of PTC conductivity and reducing component aging.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent replaces the thermal cooling-based PTC deconduction mechanism with an electronically controlled switching element that responds to optical detection signals. Instead of waiting for the PTC to cool down naturally, the system uses optical feedback to trigger electronic switching that immediately stops current flow through the PTC, dramatically reducing its conductive duration and preventing rapid aging.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables rapid and efficient extinguishing of follow currents, reducing component aging and system disturbances, while allowing for cost-effective integration and operation across various applications, including direct current and high-performance AC networks.

Implementation Method 1

the monitoring element O, which optically detects the onset and interruption of the current flow through the overvoltage protection element ÜSE

Methodology Applied
Scientific EffectLight emission from arc: Electric Arc

Data Source

PatentEP3472903B1Electronic follow current extinguishing aid
Publication Date: 2022.11.30 PHOENIX CONTACT GMBH & CO KG
  • EP3472903B1 patent drawingFigure 1
  • EP3472903B1 patent drawingFigure 2
  • EP3472903B1 patent drawingFigure 3

AI summary

The invention relates to an electronic follow current extinguishing aid (1) for an overvoltage protection element (ÜSE) to be monitored, wherein the overvoltage protection element (ÜSE) is a spark gap or a gas-filled overvoltage diverter, comprising a monitoring element (O) that optically detects the passing in and out of the current flow via the overvoltage protection element (ÜSE), and comprising an electronic switch element (S) connected in parallel to the overvoltage protection element (ÜSE), wherein the electronic switch element (S) is controlled via the monitoring element (O), wherein the electronic switch element (S) closes when mains follow current is detected passing in via the overvoltage protection element (ÜSE), such that a current is diverted in parallel, and wherein the electronic switch element (S) opens when the arc in the overvoltage protection element (ÜSE) is extinguished, such that current can no longer flow via the electronic switch element (S).