Optical Ferrule Fiber Layout for Precise Interferometric Fluid-Flow Sensing

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Solution Overview

Problem

Optical sensors face challenges such as low signal-to-noise ratio, ghost reflections, and measurement accuracy due to stray light folding, which affect the precision of optical axis finding and interference pattern scaling in optical interferometers.

Innovation Solution

The design of a ferrule layout with multiple smaller optical fibers arranged to avoid central symmetry, positioning them to direct unwanted reflections away from active measurement areas, thereby preventing biased measurements from ghost reflections.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple optical channels are used to obtain directional measurement information, then measurement completeness is improved, but laser power and detection SNR are reduced

Engineering Contradiction:
Improvemeasurement completenessVSAvoiddetection SNR
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The patent divides the optical detection system into multiple independent optical channels (at least four channels equidistantly populated around the boundary), each capable of detecting interference patterns separately. This segmentation allows the system to obtain directional measurement information from multiple angles while maintaining adequate signal strength in each individual channel, thus balancing measurement completeness with detection SNR.

Inventive Principle:
Principle #1Segmentation

2Volume of moving object

If optical components are closely packed to reduce system size, then device compactness is improved, but ghost reflections and stray light increase

Engineering Contradiction:
Improvesystem sizeVSAvoidghost reflections
Core Design Contradiction:
Volume of moving objectVSObject-generated harmful factors

Solution Approach 1:

The patent positions the optical components asymmetrically within the ferrule, specifically placing at least four optical channels equidistantly around the boundary in a non-symmetric arrangement. This asymmetric positioning disrupts the geometric conditions required for ghost reflections and stray light to form coherent interference patterns, thereby reducing harmful reflections while maintaining a compact system volume.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent converts the potentially harmful effect of multiple optical surfaces into a beneficial feature by strategically positioning the optical channels around the boundary. The multiple reflections that would normally create ghost images are instead distributed across different angular positions, allowing the system to use the reflections for enhanced directional measurement while minimizing their harmful interference through proper geometric arrangement.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Measurement precision

If optical fibers are positioned to maximize channel coverage, then measurement accuracy is improved, but susceptibility to ghost reflections increases

Engineering Contradiction:
Improvemeasurement accuracyVSAvoidghost reflections
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent transitions from a single-dimensional linear arrangement of optical channels to a two-dimensional circular arrangement around the boundary of the ferrule. By positioning at least four optical channels equidistantly around the perimeter in different angular positions, the system achieves comprehensive spatial coverage for accurate directional measurements while the circular geometry naturally distributes and dilutes ghost reflection effects across multiple dimensions, reducing their impact on measurement accuracy.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces systematic errors and enhances measurement precision by eliminating the impact of ghost reflections on optical center finding and phase measurement in optical interferometers.

Implementation Method 1

The LiDAR system can use an optical interferometer configured to form and project an optical interference pattern on an optical detector. The interference pattern can be used to derive the one or more state variables of the vehicle.

Methodology Applied
Scientific EffectInterference: Interference

Implementation Method 2

Another optical sensing technique focuses on measurements of flight control parameters or air data, and are intended to replace or complement a traditional pitot-static system, where pitot probes may malfunction due to icing conditions, physical blockage, or even damage. In contrast, this optical sensing technique measures air data optically using a scattered light, which wavelength changes as a result of Doppler shift, and the difference between the scattered light and a reference light is detected by interferometry.

Methodology Applied
Scientific EffectDoppler shift: Doppler Effect

Data Source

PatentEP4621415A1Interferometric fluid flow measurement method and system with optical ferrule configured with central optical fibers to support robust interference pattern finder
Publication Date: 2025.09.24 HONEYWELL INTERNATIONAL INC
  • EP4621415A1 patent drawingFigure 1
  • EP4621415A1 patent drawingFigure 2A~2B
  • EP4621415A1 patent drawingFigure 3A~3B

AI summary

A method comprises identifying an optical axis with central symmetry in a central channel of a ferrule for an optical system; aligning outer surfaces of an etalon such that a normal of the surfaces are parallel; selecting a sensitivity axis in the central channel; selecting a boundary for the central channel that encompasses at least two fringes during operation of the optical system; defining a minimal radius of a fiber to fit N channels, which are equidistantly populated around the boundary such that N is at least four; selecting fibers in which each fiber substantially has the minimal radius to fit N channels; placing half of the fibers in the central channel such that there are gaps between the fibers; and rotating the fibers around the optical axis such that one fiber is next to the sensitivity axis, or one fiber has a center that intersects the sensitivity axis.