Optical Ferrule Side Positioning Structure Without Guide Pins

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Solution Overview

Problem

Existing optical fiber alignment techniques using guide pins require high dimensional accuracy and are prone to positioning inaccuracies due to foreign matter accumulation, leading to increased connection loss.

Innovation Solution

A ferrule design with recessed or protruding portions and positioning elements on opposing sides, allowing alignment without guide pins, ensuring high accuracy through limited high-accuracy portions for contact with the adapter.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If guide pins are used for optical fiber alignment, then positioning accuracy can be achieved, but the system becomes vulnerable to foreign matter interference and requires high dimensional accuracy

Engineering Contradiction:
Improvepositioning accuracyVSAvoidforeign matter interference
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent removes the guide pin component entirely from the alignment system. Instead of using guide pins that protrude into the optical path and are susceptible to foreign matter contamination, the invention extracts only the essential alignment function and implements it through recessed portions on the ferrule that mate with protruding portions on the adapter, eliminating the harmful element while preserving the positioning function.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces the adapter as an intermediary component that performs the alignment function. Rather than having the ferrule directly interface with another ferrule using guide pins, the adapter serves as a mediator with protruding portions that engage with recessed portions on the ferrule, providing precise positioning without the need for guide pins that are vulnerable to foreign matter.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If guide pins with high dimensional accuracy are used, then positioning precision is improved, but the device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improvepositioning precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces expensive, high-precision guide pins with simpler, less critical alignment features. The recessed and protruding portions can be manufactured with standard tolerances using conventional molding techniques, eliminating the need for costly high-precision machining or specialized components while achieving sufficient alignment accuracy for optical fiber connection.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

Instead of having protruding guide pins that extend into the connection interface, the patent inverts the approach by using recessed portions on the ferrule that receive protruding portions from the adapter. This inversion eliminates the need for high-precision protruding elements while maintaining alignment functionality, as the recesses can be more easily manufactured with standard precision.

Inventive Principle:
Principle #13The other way round (Inversion)

3Ease of operation

If guide pin insertion holes are provided in the ferrule, then optical fiber alignment is enabled, but the ferrule structure becomes more complex and prone to contamination

Engineering Contradiction:
Improveoptical fiber alignmentVSAvoidferrule structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent removes the guide pin insertion holes from the ferrule structure. By extracting this feature, the ferrule becomes a simpler, more compact component without holes that could trap foreign matter. The alignment function is transferred to the adapter, which contains the corresponding protruding portions that engage with recessed portions on the ferrule surface.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent merges the alignment function into the adapter component rather than requiring separate guide pins and insertion holes in the ferrule. The protruding portions on the adapter are integrated directly into the adapter body, and the recessed portions on the ferrule are simple surface features, combining multiple functions into fewer components and simplifying the overall structure.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS12619034B2Ferrule, optical connector, and optical connection structure
Publication Date: 2026.05.05 SUMITOMO ELECTRIC INDUSTRIES LTD
  • US12619034B2 patent drawing
  • US12619034B2 patent drawing
  • US12619034B2 patent drawing

AI summary

A ferrule includes an optical fiber holding portion configured to hold a plurality of optical fibers, and a first side surface and a second side surface facing each other in a second direction intersecting a first direction in which the optical fiber holding portion extends. The first side surface is provided with a first recessed portion or a first protruding portion extending along the first direction. The second side surface is provided with a second recessed portion or a second protruding portion extending along the first direction. In this ferrule, the first recessed portion or the first protruding portion includes a first positioning portion and a second positioning portion separated from each other in the first direction.