Optical Fiber Backfire Detection in Multi-Port Combustion Chambers

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Solution Overview

Problem

Existing detection systems struggle to accurately and reliably detect backfires in combustion apparatuses with a large number of fuel supply ports, such as cluster burners, due to limited space and the need for extensive maintenance of temperature detectors.

Innovation Solution

A detection apparatus using an optical fiber system with a light source, converter, calculator, and detector to analyze returned light and calculate temperatures at predetermined positions, allowing for backfire detection without the need for numerous sensors, even in high-temperature environments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If multiple temperature detectors are installed to detect backfires in each combustion zone, then detection precision is improved, but device complexity increases and maintenance becomes more difficult due to limited space

Engineering Contradiction:
Improvebackfire detection precisionVSAvoidnumber of temperature detectors
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

Multiple temperature detection functions are merged into a single optical fiber sensor system. The optical fiber is laid around multiple fuel supply ports, allowing one detector to monitor temperatures at multiple combustion zones simultaneously, thereby reducing the total number of detectors while maintaining comprehensive detection capability

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The optical fiber detector serves multiple functions: it detects temperatures at multiple supply ports, monitors backfire conditions across different combustion zones, and provides long-term stable operation without requiring frequent maintenance, making it a universal solution for comprehensive backfire detection

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If conventional temperature detectors are used in high-temperature combustion zones, then detection accuracy is maintained initially, but reliability decreases over time due to degradation from high temperature exposure

Engineering Contradiction:
Improvetemperature detection accuracyVSAvoiddetection system reliability over time
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent employs an optical fiber detector that is inherently resistant to high temperature degradation. The optical fiber can withstand the harsh combustion environment without significant performance degradation, providing long-term reliable operation without requiring frequent replacement like conventional temperature detectors

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The detection system uses optical properties rather than electrical properties for temperature measurement. By measuring changes in light characteristics (such as intensity, wavelength, or phase) in response to temperature changes, the system achieves high-precision temperature detection that is not susceptible to the high-temperature degradation affecting conventional electrical sensors

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate and continuous backfire detection over an extended period without extensive maintenance, even in combustion chambers with many fuel supply ports, by using an optical fiber system that is resistant to high temperatures and maintains detection accuracy.

Implementation Method 1

a light source configured to output incident light to an optical fiber laid around the plurality of supply ports

Methodology Applied
Scientific EffectOptical fiber transmission: Optical Fibre

Implementation Method 2

a converter configured to receive returned light from the optical fiber and convert the received returned light into an electric signal

Methodology Applied
Scientific EffectPhotoelectric conversion: Photoelectric Effect

Implementation Method 3

a detector configured to detect a backfire in the combustion chamber based on the calculated temperature

Methodology Applied
Scientific EffectThermal detection:

Data Source

PatentUS12618560B2Detection apparatus and combustion system
Publication Date: 2026.05.05 YOKOGAWA ELECTRIC CORP
  • US12618560B2 patent drawing
  • US12618560B2 patent drawing
  • US12618560B2 patent drawing

AI summary

A detection apparatus (10) for detecting a backfire in a combustion chamber (31) that burns fuel supplied from a plurality of supply ports includes a light source (12) that outputs incident light to an optical fiber (11) laid around the plurality of supply ports, a converter (13) that receives returned light from the optical fiber (11) and converts the received returned light into an electric signal, a calculator (14) that analyzes the returned light converted into an electric signal and calculates a temperature at a predetermined position of the optical fiber (11), and a detector (15) configured to detect a backfire in the combustion chamber (31) based on the calculated temperature.