Optical Fiber Coating Composition for Stable Modulus and Adhesion

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The change in Young's modulus of optical fiber primary materials due to urethane oligomers with alkoxysilyl groups leads to deteriorated transmission characteristics.

Innovation Solution

A composition for forming a coating layer on optical fibers using a urethane (meth)acrylate oligomer with a specific structure, such as *—NH—CO—N(R1)—R2—SiR3n—(OR4)3-n, which includes a urethane (meth)acrylate oligomer with a (meth)acrylate group, photopolymerization initiator, and reactive diluent monomer, to maintain appropriate glass adhesion strength while minimizing changes in Young's modulus.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a urethane oligomer comprising an alkoxysilyl group is blended into the primary material, then glass adhesion strength is improved, but the Young's modulus changes significantly causing deterioration of transmission characteristics

Engineering Contradiction:
Improveglass adhesion strengthVSAvoidtransmission characteristics
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent changes the chemical structure parameters of the urethane oligomer by introducing specific alkoxysilyl group configurations (formula I with defined R1-R4 groups and n values). This structural modification allows the material to achieve both high glass adhesion strength and minimal Young's modulus change, resolving the contradiction between adhesion improvement and transmission characteristic maintenance.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite resin composition by blending the specifically structured urethane oligomer (formula I) with other resin components. This composite approach enables the material to simultaneously achieve improved glass adhesion through the alkoxysilyl group while maintaining appropriate Young's modulus to preserve transmission characteristics.

Inventive Principle:
Principle #40Composite materials

2Object-affected harmful factors

If the Young's modulus of the primary material is kept low for flexibility, then the glass fiber is protected from bending, but the structural rigidity is reduced

Engineering Contradiction:
Improveprotection from bendingVSAvoidstructural rigidity
Core Design Contradiction:
Object-affected harmful factorsVSStrength

Solution Approach 1:

The patent optimizes the Young's modulus parameter of the primary coating material by carefully controlling the composition and structure of the urethane oligomer. The modified urethane oligomer (formula I) enables the material to maintain low Young's modulus (0.1-10 MPa) for flexibility and bending protection, while the alkoxysilyl groups provide sufficient structural strength through enhanced adhesion and crosslinking.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS12583789B2Composition for forming coating layer of optical fiber and cured layer thereof, optical fiber having cured layer, and use thereof
Publication Date: 2026.03.24 JAPAN FINE COATINGS CO LTD

AI summary

Provided is a composition for forming a coating layer of an optical fiber, the composition comprising a compound having a structure represented by the following formula (I):*—NH—CO—N(R1)—R2—SiR3n—(OR4)3-n  (I)wherein, R1 is a hydrogen atom, an alkyl group, or an aryl group, R2 is a methylene group optionally substituted with a halogen, a C2-10 alkylene group that may have a heteroatom or an atomic group having a heteroatom between carbon atoms and may optionally be substituted with a halogen, or a phenylene group that may have a substituent, R3 is an alkyl group, and R4 is a C1-6 alkyl group, * being a bond and n indicating an integer of 0 or more and 2 or less.