Compact Optical Fiber Illuminator with Segmented Housing

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The illumination of optical fibers for decorative purposes is hindered by the lack of a convenient power source, despite advancements in light emitting diodes (LEDs) which have not adequately addressed this issue.

Innovation Solution

A compact illuminator for optical fibers featuring a housing with separate compartments for a battery and light source, an optical coupler with a central body and mounting means, and a method of illuminating woven objects by forming a fiber bundle and integrating the illuminator within a pocket of the fabric.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a conventional power source is used for optical fiber illumination, then the illumination function is achieved, but the device becomes bulky and inconvenient

Engineering Contradiction:
Improveconvenience of illuminatorVSAvoidsize of illuminator
Core Design Contradiction:
Ease of operationVSVolume of moving object

Solution Approach 1:

The illuminator is divided into separate functional compartments: a first compartment for the battery power source and a second compartment for the light source and optical coupler. This segmentation allows each component to be optimized independently for its function while maintaining overall compactness.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The optical coupler is positioned within the housing structure, and the fiber bundle is inserted into the distal end of the coupler. The components are nested within each other to maximize space utilization and minimize the overall volume of the illuminator device.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Use of energy by moving object

If LED technology is used, then power consumption is reduced and size is minimized, but adequate illumination of optical fibers is not achieved

Engineering Contradiction:
Improvepower consumptionVSAvoidillumination of optical fibers
Core Design Contradiction:
Use of energy by moving objectVSIllumination intensity

Solution Approach 1:

An optical coupler with a lens is introduced as an intermediary component between the LED light source and the optical fiber bundle. The coupler focuses and directs the light from the LED onto the fiber bundle, significantly improving light extraction efficiency and illumination intensity while maintaining low power consumption.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The optical coupler changes the spatial distribution and directionality of light parameters, focusing the light from the LED onto the optical fiber bundle. This parameter optimization ensures adequate illumination intensity is achieved while maintaining the energy efficiency of LED technology.

Inventive Principle:
Principle #35Parameter changes

3Illumination intensity

If optical fibers are woven into fabric, then decorative effect is achieved, but integration of power source becomes difficult

Engineering Contradiction:
Improvedecorative effectVSAvoidintegration complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The illuminator is designed with separate compartments for the battery and light source components, allowing the device to be integrated into the fabric without requiring complex internal routing. The segmented design simplifies integration while maintaining the decorative illumination effect.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a compact, easy-to-use illuminator that effectively illuminates optical fibers, enhancing the decorative effect of woven objects with improved light extraction efficiency and convenience.

Implementation Method 1

an optical coupler associated with the light source, the optical coupler comprising a central body arrayed along a light source axis and having a proximal end with a lens adjacent the light source

Methodology Applied
Scientific EffectOptical coupling: Lens

Data Source

PatentUS7731404B2Light source
Publication Date: 2010.06.08 GREENTHREAD LLC
  • US7731404B2 patent drawing
  • US7731404B2 patent drawing
  • US7731404B2 patent drawing

AI summary

An illuminator (10) for a plurality of optical fibers (12). The illuminator (10) comprises a housing (14) that can be formed of two housing halves, (14a) and (14b) of a suitable material such as an opaque ABS plastic. First and second compartments (16, 18) are provided in the housing. A suitable battery (20) is contained within the first compartment (16) and a light source (22) is contained in the second compartment (18). The light source (22) is preferably a LED. The light source (22) is mounted upon a printed circuit board (24), which, in turn, can be mounted upon a heatsink (24a), for example, a black, anodized aluminum. An optical coupler (26) is associated with the light source (22) and comprises a central body (28) arrayed along a light source axis (30) and has a proximal end (32) with a lens (34) adjacent the light source (22) and a distal end (36). At least one lateral projection (38) (preferably, two) is formed on the central body (28), the lateral projection (38) including mounting means (40). The distal end (36) is formed to accept an optical fiber bundle (42) that has a body (42a) that preferably is polygonal in cross-section.