Multi-Core Optical Fiber Alignment by End-Face Region Matching

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Solution Overview

Problem

Existing optical fiber alignment methods for multi-core fibers are complex and time-consuming due to the need for extensive pattern matching and scanning of entire end surface images, leading to prolonged processing times.

Innovation Solution

An optical fiber alignment method that utilizes reference arrangement data to measure and align elements on the end surface by rotating the fiber around its central axis, reducing the amount of calculation required and shortening the alignment process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If pattern matching and scanning of entire end surface images are performed for alignment, then alignment accuracy is improved, but processing time increases

Engineering Contradiction:
Improvealignment accuracyVSAvoidprocessing time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent divides the end surface image into multiple regions and performs pattern matching only in specific regions containing the cores, rather than scanning the entire image. This segmentation approach maintains alignment accuracy while significantly reducing the processing area and time required

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent performs preliminary identification of core positions and arrangement patterns before performing detailed pattern matching. By pre-locating the regions of interest (cores) and their expected arrangements, the system avoids unnecessary scanning of irrelevant areas, thus reducing processing time while maintaining accuracy

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If extensive pattern matching is performed for multi-core fiber alignment, then alignment precision is improved, but device complexity increases

Engineering Contradiction:
Improvealignment precisionVSAvoidalignment process complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The alignment process is segmented into distinct steps: region identification, core position detection, and pattern matching. This segmentation simplifies the overall process by breaking down the complex task into manageable sub-tasks, each with specific objectives and methods

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent performs pattern matching only in the necessary regions where cores are located, rather than performing exhaustive matching across the entire end surface image. This partial action approach achieves sufficient alignment precision without the complexity of complete image analysis

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS12601876B2Optical fiber alignment method and alignment device, and connection device
Publication Date: 2026.04.14 SUMITOMO ELECTRIC INDUSTRIES LTD
  • US12601876B2 patent drawing
  • US12601876B2 patent drawing
  • US12601876B2 patent drawing

AI summary

An optical fiber alignment method makes it possible to reduce the time required for alignment work for an optical fiber. This alignment method includes: an image acquisition step of acquiring an end surface image of an optical fiber; a measurement step of measuring arrangement data relating to a plurality of elements from the end surface image; a calculation step of calculating an amount of deviation of each of the plurality of elements from a target element arrangement from a correspondence relationship of the elements between the obtained arrangement data and reference arrangement data for element identification recorded in advance; and an alignment step of rotating the optical fiber around a central axis such that the obtained amount of deviation is reduced.