Optical Fiber Robot Control Network for Low-Wiring Actuation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current robot control systems face challenges with complex wiring, low bandwidth, and poor anti-electromagnetic interference capabilities due to the use of conventional serial and parallel bus technologies, which hinder efficient communication and stability in industrial environments.

Innovation Solution

Implementing an optical fiber communication network within the robot to convert electrical control signals to optical signals, broadcast them over a downlink, filter based on port identifiers, and convert back to electrical signals for actuators, while also transmitting sensed data over an uplink, thereby reducing wiring complexity and enhancing communication bandwidth and interference resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If conventional serial bus technology (RS-485) or line driving technology is used, then the control system can operate, but the wiring becomes complicated and the number of control lines increases

Engineering Contradiction:
Improvewiring simplicityVSAvoidnumber of control lines
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent replaces conventional electrical bus technologies (RS-485, line driving) with optical fiber communication technology. This substitution transforms the mechanical/electrical connection system into an optical system, where light signals replace electrical signals for data transmission between the control system and actuators/sensors, thereby reducing wiring complexity and the number of control lines required

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The optical fiber communication network serves multiple functions simultaneously: it transmits control signals from the control system to actuators, transmits sensed data from sensors to the control system, and provides both power and communication pathways through a unified optical infrastructure, replacing multiple separate electrical connection systems

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If system bus technology with serial or parallel interfaces is used, then communication can be established, but the bandwidth is low

Engineering Contradiction:
Improvecommunication bandwidthVSAvoiddata transmission capacity
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The patent changes the fundamental parameter of signal transmission from electrical signals in copper conductors to optical signals in fiber optic cables. This parameter change enables significantly higher bandwidth and data transmission capacity, as optical signals can carry much more information per unit time compared to electrical signals constrained by serial or parallel interface limitations

Inventive Principle:
Principle #35Parameter changes

3Reliability

If conventional electrical bus technologies are used, then the control system can function, but the anti-electromagnetic interference capabilities are poor

Engineering Contradiction:
Improveanti-electromagnetic interference capabilityVSAvoidelectromagnetic interference susceptibility
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent substitutes electrical signal transmission with optical signal transmission. Since optical signals are immune to electromagnetic interference that plagues electrical systems, this substitution dramatically improves the reliability of the control system in industrial environments with high electromagnetic interference, such as those with motors, generators, and high-power equipment

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The optical fiber acts as an intermediary medium that isolates the control system from electromagnetic interference. The optical fiber transmits information without conducting electrical current, thereby blocking electromagnetic interference from reaching sensitive control electronics while still enabling communication

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces the number of wirings, simplifies the control system, and improves communication bandwidth and anti-electromagnetic interference capabilities, leading to more reliable and efficient robot control.

Implementation Method 1

converting an acquired electrical control signal of the robot to an optical control signal

Methodology Applied
Scientific EffectElectro-optic conversion: Electro-Optic Effects

Implementation Method 2

converting the optical control signal corresponding to the port identifier to an electrical control signal

Methodology Applied
Scientific EffectPhotoelectric conversion: Photoelectric Effect

Data Source

PatentEP3742630B1Robot control method, device, storage medium, and electronic apparatus
Publication Date: 2022.12.28 CLOUDMINDS SHANGHAI ROBOTICS CO LTD
  • EP3742630B1 patent drawingFigure 1
  • EP3742630B1 patent drawingFigure 2
  • EP3742630B1 patent drawingFigure 3

AI summary

Embodiments of the present application provide a method and apparatus based on an optical fiber communication network for controlling a robot, a storage medium and an electronic device. The method includes: converting an acquired electrical control signal of the robot to an optical control signal; broadcasting the optical control signal over a downlink of the optical fiber communication network; filtering the optical control signal based on a port identifier to obtain an optical control signal corresponding to the port identifier; converting the optical control signal corresponding to the port identifier to an electrical control signal; and sending the electrical control signal to an actuator of the robot. According to the embodiments of the present application, the number of wirings inside the robot is reduced, the wiring complexity is reduced, and the bandwidth for communication and anti-electromagnetic interference capabilities in the control system are improved.