Optical Fiber Sensing in Smart Electrical Cables

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Solution Overview

Problem

Existing sensor technologies for nuclear reactors and industrial facilities face challenges in withstanding harsh environments and providing continuous, accurate measurements during normal and post-accident situations without increasing engineering complexity and cost.

Innovation Solution

Integration of functionalized optical fibers within electrical cables to create a smart cable system that uses distributed fiber-sensing schemes like Rayleigh and Brillouin backscattering for multi-parameter measurements, including radiation detection, with high spatial resolution and stability at high temperatures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional sensor technologies are deployed in nuclear reactors and industrial facilities, then measurement capability is provided, but the sensors fail to withstand harsh environments and maintain long-term stability

Engineering Contradiction:
Improvesensor stability in harsh environmentsVSAvoidmeasurement accuracy during normal and post-accident situations
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent replaces traditional electronic sensors with optical fiber-based sensing systems. Optical fibers use light propagation and optical properties (such as Brillouin scattering, Raman scattering, and fiber Bragg gratings) to detect temperature, strain, and radiation, eliminating the need for electronic components that fail in harsh nuclear environments. This substitution enables sensors to withstand high temperatures, radiation, and corrosive conditions while maintaining measurement precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent employs composite sensor systems that integrate multiple types of optical fibers with different functional properties within a single cable structure. This includes combining temperature-sensitive fibers, strain-sensitive fibers, and radiation-detection fibers, allowing the system to simultaneously measure multiple parameters and maintain reliability across diverse harsh conditions.

Inventive Principle:
Principle #40Composite materials

2Reliability

If sensor networks are deployed to provide continuous monitoring, then safety and efficiency are enhanced, but engineering complexity and cost significantly increase

Engineering Contradiction:
Improvesafe operation of industrial facilitiesVSAvoidengineering complexity of sensor network deployment
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent creates multi-functional optical cable systems that simultaneously serve as electrical power transmission cables and sensor networks. The optical fibers are integrated within the same cable structure that contains electrical conductors, allowing a single infrastructure to provide both power delivery and distributed sensing for temperature, strain, and radiation, thereby reducing overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the functions of electrical cable infrastructure and sensor network deployment into a unified system. By embedding optical fiber sensing members within existing electrical cable sheaths and structures, the system eliminates the need for separate sensor installation processes, reducing engineering complexity while providing continuous monitoring capabilities.

Inventive Principle:
Principle #5Merging (Combining)

3Area of stationary object

If distributed sensing is implemented across large distances, then comprehensive coverage is achieved, but system complexity and cost increase

Engineering Contradiction:
Improvespatial coverage of sensing networkVSAvoidcomplexity of distributed sensing system
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The patent replaces complex electronic signal distribution systems with optical-based distributed sensing. Optical time-domain reflectometry (OTDR) and optical frequency-domain reflectometry (OFDR) techniques allow the entire length of the optical fiber to serve as the sensor, with measurement points distributed along the fiber length without requiring additional electronic components or signal conditioning at each location, thereby achieving large-area coverage with reduced complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables continuous, cost-effective, and accurate sensing of parameters like radiation, temperature, and strain across large distances with reduced engineering complexity, utilizing existing electrical infrastructure, and maintaining stability in harsh environments.

Implementation Method 1

uses distributed fiber-sensing schemes like Rayleigh and Brillouin backscattering for multi-parameter measurements

Methodology Applied
Scientific EffectRayleigh backscattering: Rayleigh Scattering

Implementation Method 2

uses distributed fiber-sensing schemes like Rayleigh and Brillouin backscattering for multi-parameter measurements

Methodology Applied
Scientific EffectBrillouin backscattering: Brillouin Scattering

Implementation Method 3

the functionalized optical fiber based sensor device is structured to exhibit a change in one or more optical properties in response to radiation

Methodology Applied
Scientific EffectOptical absorption: Absorption (EM radiation)

Data Source

PatentUS10902976B2Optical fiber based sensing for smart electrical cables and distributed radiation detection
Publication Date: 2021.01.26 UNIV OF PITTSBURGH OF THE COMMONWEALTH SYST OF HIGHER EDUCATION
  • US10902976B2 patent drawing
  • US10902976B2 patent drawing
  • US10902976B2 patent drawing

AI summary

A cable device includes a sheath member, a number of electrical cables provided within the sheath member, and an optical fiber sensing member provided within the sheath member. The optical fiber sensing member includes a functionalized optical fiber based sensor device structured to exhibit a change in one or more optical properties in response to changes in a parameter of interest. Also, a method of sensing radiation includes introducing a source light into an optical fiber sensing member provided within a structure, wherein the optical fiber sensing member comprises a functionalized optical fiber based sensor device structured to exhibit a change in one or more optical properties in response to radiation, detecting sensing light generated in response to the source light, and determining a radiation level at a plurality of locations within the structure using the detected sensing light and a distributed sensing scheme.