Optical Fiber Sensor Array for Subterranean Pressure Monitoring

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Solution Overview

Problem

The extraction of heavy oil from tar sands is challenging due to limited data points available for operational parameter optimization in subterranean reservoirs, making it difficult to efficiently recover oil using methods like Steam Assisted Gravity Drainage (SAGD).

Innovation Solution

A sensor array system is deployed in subterranean formations to measure temperature and pressure at multiple locations using optical fibers and deformable components, providing detailed data for better understanding and control of extraction processes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional data collection methods are used in subterranean reservoirs, then the system complexity is low, but the measurement precision and quantity of data points are insufficient for operational optimization

Engineering Contradiction:
Improvetemperature and pressure measurement precisionVSAvoidsensor array system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The sensor array is divided into multiple discrete sensor units distributed at different locations within the subterranean formation. Each sensor unit independently measures local temperature and pressure, providing spatially-resolved data points that enhance measurement precision without requiring a single complex centralized system

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The sensor array system performs multiple functions simultaneously: it measures temperature, measures pressure, provides spatial distribution of parameters, and enables operational optimization. This multi-functionality justifies the increased device complexity by delivering comprehensive data for reservoir management

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Quantity of substance

If multiple sensors are deployed at spaced locations, then the quantity of data points improves, but the device complexity and installation difficulty increase

Engineering Contradiction:
Improvequantity of data pointsVSAvoidsensor array configuration complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

Multiple sensor units are nested within a hierarchical structure where individual sensors are contained within sensor assemblies, which are in turn distributed within the subterranean formation. This nested organization allows for scalable deployment of multiple data points while managing system complexity through modular architecture

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The sensor array transitions from single-point measurements to multi-dimensional spatial mapping by distributing sensors across different locations, depths, and orientations within the subterranean formation. This dimensional expansion provides comprehensive data coverage without proportionally increasing operational complexity

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If optical fibers are used to link sensors, then the reliability of data transmission improves, but the device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improvedata transmission reliabilityVSAvoidsensor array manufacturing ease
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The system replaces traditional electrical wiring and signal transmission mechanisms with optical fiber technology. Optical fibers provide immune-to-electromagnetic-interference data transmission, enhancing reliability in the harsh subterranean environment, though they require specialized handling and splicing procedures that increase manufacturing complexity

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

Optical fibers serve as intermediary elements that transmit measurement data from distributed sensor units to surface equipment. These fibers act as reliable communication channels through the subterranean environment, isolating the sensing elements from direct electrical connections while maintaining data integrity

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enhances the ability to monitor and optimize heavy oil extraction by providing precise temperature and pressure measurements, improving the efficiency and effectiveness of SAGD processes and other extraction methods.

Implementation Method 1

An optical path, such as an optical fiber links the first and the second sensors. The optical path transporting measurements generated by the first sensor and by the second sensor conveying

Methodology Applied
Scientific EffectOptical fiber transmission: Optical Fibre

Implementation Method 2

a deformable component which undergoes deformation in response to a pressure differential established across the deformable component

Methodology Applied
Scientific EffectDeformation: Deformation

Data Source

PatentUS10837274B2Pressure sensor arrangement using an optical fiber and methodologies for performing an analysis of a subterranean formation
Publication Date: 2020.11.17 WEATHERFORD CANADA
  • US10837274B2 patent drawing
  • US10837274B2 patent drawing
  • US10837274B2 patent drawing

AI summary

A sensor arrangement using an optical fiber and methodologies for performing an analysis of a subterranean formation, such as a subterranean formation containing a hydrocarbon based fluid. The sensor arrangement may be used to measure one or more physical parameters, such as temperature and/or pressure, at a multiplicity of locations in the subterranean reservoir. The sensor arrangement may comprise a sensor array comprising an elongated outer casing for insertion in the subterranean formation and into a fluid in the subterranean formation. The sensor array may comprise an optical fiber defining an optical path that links one or more temperature sensors and one or more pressure sensors and transports measurement data generated by the temperature and pressure sensors. A data processing system may be connected to the sensor array to receive measurements from the sensor array and to compute one or more values of a property of an extraction installation operating on the subterranean formation.