Optical Fiber Sensor Calibration for Downhole Temperature

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Solution Overview

Problem

Optical fiber sensors deployed downhole face calibration challenges due to environmental changes such as high temperatures, pressures, and chemical compositions, and temperature gradients, which compromise their accuracy and make surface calibration inadequate.

Innovation Solution

An optical fiber sensor system with monitoring sections configured to maintain a substantially homogeneous environmental parameter, such as temperature, along their length, allowing for calibration and performance monitoring by analyzing return signals from these sections.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If optical fiber sensors are calibrated at the surface while stored in coils, then calibration can be performed easily, but the calibration accuracy deteriorates when deployed downhole due to environmental changes

Engineering Contradiction:
Improvecalibration easeVSAvoidtemperature sensing accuracy
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The patent applies preliminary action by performing calibration in advance during manufacturing while the fiber is in a controlled surface environment. Reference measurements are taken and stored for later use during downhole operations, allowing the sensor to be calibrated before exposure to harsh environmental conditions that would otherwise compromise accuracy

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses parameter changes by comparing downhole measurements against reference parameters established during surface calibration. The system detects changes in measurement parameters (such as Raman scattering signals) relative to the known reference state, enabling accurate temperature sensing despite environmental variations by measuring deviations from the calibrated baseline

Inventive Principle:
Principle #35Parameter changes

2Reliability

If optical fiber sensors are deployed in downhole environments, then they can measure environmental parameters in situ, but temperature gradients and environmental changes compromise calibration accuracy

Engineering Contradiction:
Improvein situ measurement capabilityVSAvoidcalibration accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent implements feedback by continuously comparing downhole Raman scattering measurements against the reference measurements taken during surface calibration. This feedback mechanism allows the system to detect and compensate for environmental effects by measuring deviations from the known reference state, maintaining calibration accuracy in the harsh downhole environment

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent applies parameter changes by measuring the change in Raman scattering signal parameters between the reference surface state and the downhole state. By quantifying these parameter changes and comparing them against the known reference, the system can accurately determine temperature and other environmental parameters despite the harsh conditions

Inventive Principle:
Principle #35Parameter changes

3Reliability

If optical fiber sensors are exposed to high temperatures and pressures downhole, then they can perform in situ monitoring, but the sensor characteristics change and compromise calibration

Engineering Contradiction:
Improvedownhole operational capabilityVSAvoidsensor characteristic stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent uses feedback by continuously monitoring the Raman scattering signal characteristics during downhole operations and comparing them against the stable reference characteristics established during surface calibration. This feedback allows the system to distinguish between signal changes caused by environmental parameters (temperature, pressure) and changes caused by sensor degradation, maintaining measurement reliability

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent applies preliminary action by establishing the baseline sensor characteristics during surface calibration before deployment. These preliminary reference measurements capture the sensor's stable characteristics under controlled conditions, providing a baseline for detecting and compensating for any characteristic changes that occur during downhole exposure to high temperatures and pressures

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate calibration and performance monitoring of optical fiber sensors downhole, ensuring reliable temperature sensing and parameter measurement despite environmental changes, and allowing for real-time adjustments.

Implementation Method 1

transmitting an electromagnetic measurement signal into the optical fiber sensor and receiving return signals from a plurality of measurement locations

Methodology Applied
Scientific EffectElectromagnetic radiation: Electromagnetic Induction

Data Source

PatentUS8740455B2System and method for distributed environmental parameter measurement
Publication Date: 2014.06.03 BAKER HUGHES CO
  • US8740455B2 patent drawing
  • US8740455B2 patent drawing
  • US8740455B2 patent drawing

AI summary

An apparatus for measuring environmental parameters includes: an optical fiber sensor configured to be disposed along a path in an environment to be measured, the path of the optical fiber sensor defining a longitudinal axis; and at least one section of the optical fiber sensor configured so that an entire length of the at least one section is exposed to an at least substantially homogeneous environmental parameter, at least part of the at least one section extending in a direction having a radial component relative to the longitudinal axis.